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Hand Crimp Tool for Krimptite

 / VersaKrimp

 Terminals 

Doc No: ATS-640160038 

Release Date: 06-27-12 

UNCONTROLLED COPY 

Page 2 of 5 

Revision: A 

Revision Date: 06-27-12 

Figure 1 

TERMINAL 

WIRE 

HAND TOOL 

OPEN 

TERMINAL 

Figure 2 

WIRE 

CONDUCTOR PUNCH 

TERMINAL 

BARREL 

CONDUCTOR 

ANVIL 

TAB SIZE 

CUT-OFF 

TAB 

FEMALE QD 

MWID OR MAX 

INSULATION DIAMETER 

STRIP 

LENGTH 

MALE QD 

TAPE OR 

MOLDED REF 

WIRE STOP 

BRUSH 

TAB 

SIZE 

TERMINAL 

STRIP 

 

DEFINITION OF TERMS 

 
The illustrations in this document are a general representation.  Some of the terminals may look different and be 
held in a different area of the terminal. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

OPERATION 

 

CAUTION

: Install only Molex terminals listed above with this tool.  Do not crimp hardened objects as damage 

can occur to the tool.  

 

WARNING

: Make sure that the wire is 

DISCONNECTED

 from any power supply 

 

Make sure work area is clean and dry and wear approved eye protection. 

 
Open the hand tool by squeezing the handles together; at the end of the closing stroke the anti-backup ratchet will 
release.  Release the handles and the hand tool will open. 
 

Crimping Terminals

 

1.

 

Select the desired terminal.  See the Molex website (http://www.molex.com). 

2.

 

Holding the terminal at the contact end, place the terminal in the appropriate nest.  See Figure 1. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for ServiceGrade 64016-0038

Page 1: ... in the specified profile Description Wire Size Pull Force Min Tool Crimp Profile Markings AWG mm2 N Lb 22 18 16 14 12 10 Terminals Quick Disconnect rings spades hooks block spades or flanged spades 10 5 00 356 0 80 0 X 12 3 30 311 5 70 0 X 14 2 00 222 6 50 0 X 16 1 30 133 5 30 0 X 18 0 80 89 0 20 0 X 20 0 50 57 9 13 0 X 22 0 35 35 6 8 0 X Splices Butt splices or parallel splices 10 5 00 178 0 40 ...

Page 2: ...rminals may look different and be held in a different area of the terminal OPERATION CAUTION Install only Molex terminals listed above with this tool Do not crimp hardened objects as damage can occur to the tool WARNING Make sure that the wire is DISCONNECTED from any power supply Make sure work area is clean and dry and wear approved eye protection Open the hand tool by squeezing the handles toge...

Page 3: ...close the tool handles until the anti backup ratchet releases Allow the handles to open 7 Remove the crimped terminal from the tool 8 Inspect the crimp for loose wire strands missing crimp or other damage Any minor terminal bending may be straightened by hand Crimping Butt and Parallel Splices 1 Position the splice into the desired nest 2 Partially close the tool to hold the splice in place 3 Inse...

Page 4: ...artially closed position DO NOT force the handles open or closed The tool will open by lifting the ratchet release lever See Figure 5 Tool Handle Preload Tool handle preload should NOT require adjustment upon receipt of tool This hand tool is set from the factory to a preload that will fully close the tool jaws without excessive force from the operator Over the life of the tool the tool linkage ca...

Page 5: ...circuits 3 Wear eye protection at all times 4 Use only the Molex terminals specified for crimping with this tool Certification Molex does not certify or re certify ServiceGrade hand tools but rather supplies the following guidelines for customers to maintain their hand tools This tool is qualified to pull force only To re certify crimp a terminal to a wire which has been stripped 12 7mm 1 2 long s...

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