Chassis Information ---
Section 10
Cayman 2005
325
• The correct ride height should be maintained. All motorhomes with air springs have a speci-
fied ride height established by the manufacturer. This height should be maintained within ¼
inch. This dimension can be checked with the motorhome loaded or empty.
• The leveling valves (or height control valves) play a large part in ensuring that the total air
spring system works as required. Clean,
inspect
and replace if necessary.
• Make sure to check shock absorbers for leaking hydraulic oil and worn or broken end con-
nectors. If a broken shock is found, replace it immediately. The shock absorber will normally
limit the rebound of an air spring and keep it from over extending.
• Check the tightness of all mounting hardware (nuts and bolts). If loose, tighten. Do not over-
tighten.
Cleaning:
The approved cleaning method is to use soap and water, methyl alcohol, ethyl alcohol and isopropyl
alcohol. Unapproved cleaning methods include all organic solvents, open flames, abrasives and direct
pressurized steam cleaning.
HEIGHT CONTROL VALVES
Height Control Valves (HCV) inflate or deflate air springs to maintain proper suspension height
throughout the load range. Two Height Control Valves are installed at the rear drive axle to control rear
suspension height and left or right tilt of the motorhome. A separate HCV is installed to control front
suspension height. The three HCVs mount to the main frame of the motorhome, above the axles, with a
linkage rod connecting the valve to the axle.
Actuating components inside of the valves are oil dampened to reduce valve reaction to momentary
suspension bounce and rebound. When a constant suspension change occurs, such as a load change or
weight transfer through a sustained corner, the valve reacts by adding or purging air from the air
springs as needed.
The air springs mount between the main frame rails and the trailing links. There is a specified dis-
tance the air spring must maintain between the mounting plates. Other than specified distance between
the plates will compromise ride quality and handling, and affect shock absorber travel, drive shaft
angle, as well as various other running gear components.
Should it become necessary to check the suspension ride height, start with the motorhome on a flat
level surface. The air system must be fully charged with the suspension normalized at ride height.
Specified distances may vary plus or minus ¼". Small offset adjustments to the rear valves may be nec-
essary to compensate for slight tilt. Example: Adjusting the curbside rear height control valve up will
pivot the roadside front corner down.
NOTE:
Drive shaft angle is affected by the suspension ride height. Improper drive shaft
angle can damage suspension or shorten the life of universal joints. Shock
absorbers and air springs are in travel centers at proper ride height.
Summary of Contents for Cayman 2005
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Page 76: ...Section 2 Driving Safety Cayman 2005 76 100179D Weight Label...
Page 81: ...Driving Safety Section 2 Cayman 2005 81 020254 Cargo Carrying Capacity Flowchart...
Page 83: ...Driving Safety Section 2 Cayman 2005 83 020255k Actual Worksheet...
Page 84: ...Section 2 Driving Safety Cayman 2005 84 Weight Record Sheet...
Page 85: ...Driving Safety Section 2 Cayman 2005 85...
Page 86: ...Section 2 Driving Safety Cayman 2005 86 010725 010726c VIEWS Front Rear...
Page 87: ...Driving Safety Section 2 Cayman 2005 87 010723f 010724e Roadside Curbside...
Page 95: ...Driving Safety Section 2 Cayman 2005 95 NOTES...
Page 96: ...Section 2 Driving Safety Cayman 2005 96 NOTES...
Page 98: ......
Page 108: ...Section 3 Exterior Interior Care Cayman 2005 108 Fabric Specifications Charts...
Page 109: ...Exterior Interior Care Section 3 Cayman 2005 109...
Page 134: ...Section 3 Exterior Interior Care Cayman 2005 134 NOTES...
Page 136: ......
Page 165: ...Appliances Section 4 Cayman 2005 165 NOTES...
Page 166: ...Section 4 Appliances Cayman 2005 166 NOTES...
Page 168: ......
Page 203: ...Equipment Section 5 Cayman 2005 203 NOTES...
Page 204: ...Section 5 Equipment Cayman 2005 204 NOTES...
Page 206: ......
Page 229: ...Water Systems Section 6 Cayman 2005 229 WATER SYSTEM DIAGRAM 040487c Typical Layout...
Page 230: ...Section 6 Water Systems Cayman 2005 230 NOTES...
Page 232: ......
Page 250: ...Section 7 LP Gas Systems Cayman 2005 250 NOTES...
Page 252: ......
Page 286: ...Section 8 Electrical Systems House Cayman 2005 286 NOTES...
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Page 292: ...Section 9 Electrical Systems Chassis Cayman 2005 292 080427f 080387C 080388c...
Page 315: ...Electrical Systems Chassis Section 9 Cayman 2005 315 ENGINE NO START FLOW CHART...
Page 316: ...Section 9 Electrical Systems Chassis Cayman 2005 316 NOTES...
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Page 376: ...Section 10 Chassis Information Cayman 2005 376 LUBRICATION CHARTS 070166G FRONT...
Page 382: ...Section 10 Chassis Information Cayman 2005 382 METRIC U S CONVERSION CHART...
Page 384: ...Section 10 Chassis Information Cayman 2005 384...
Page 385: ...Chassis Information Section 10 Cayman 2005 385...
Page 386: ...Section 10 Chassis Information Cayman 2005 386...
Page 387: ...Chassis Information Section 10 Cayman 2005 387...
Page 389: ...Cayman 2005 INdex...
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