Monessen Hearth Direct Vent Gas Insert IDV380NVC, Installation And Operating Instructions Manual

Page 1: ...ity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer ser...

Page 2: ...urner System Location 17 Checking Gas Pressure 19 Electrical Installation 20 Electrical Wiring 20 Remote Wall Switch 20 Log Placement 21 Surround and Trim Installation 24 Installing Facing 24 Installing On Off Switch 24 Filigree Panels and Cabinet Door Frame Installation 25 Door Installation 26 Operating Instructions 27 What To Do If You Smell Gas 27 Lighting Pilot for the First Time 27 Lighting P...

Page 3: ...roperly Get fresh air at once Have the insert inspected and serviced by a qualified service person Some people are more affected by carbon monoxide than others These include pregnant women people with heart or lung disease or anemia those under the influence of alcohol and those at high altitudes Propane LP gas and natural gas are both odorless An odor making agent is added to each of these gases Th...

Page 4: ...ng and Maintenance page 32 11 Keep the area around your insert clear of combustible materials gasoline and other flammable vapor and liq uids Do not run insert where these are used or stored Do not place items such as clothing or decorations on or around insert 12 Do not use this insert to cook food or burn paper or other objects 13 Never place anything on top of insert 14 Do not use any solid fuel...

Page 5: ...he efficiency rating of this appliance is a product thermal efficiency rating determined under continuous operating condi tions and was determined independently of any installed system Thermal Efficiency up to 80 CODE APPROVAL These appliances have been tested by CSA and found to comply with the established standards for VENTED GAS FIRE PLACE HEATERS in the USA and Canada as follows LISTED VENTED GAS...

Page 6: ... Supply Pressure 13 Minimum Supply Pressure 4 5 Minimum Supply Pressure 11 NOTE IDV490NVC IDV490PVC IDV380NVC and IDV380PVCinserts work without any electrical supply Blower must be attached to 110 120 VAC INSTALLATION PLANNING Plan for the installation of your insert This includes determining the size of fireplace in which unit is to be installed length of venting to be used and finishing details an...

Page 7: ...IDV380NV PVC IDV490NV PVC IDV380NV PVC A 243 4 629mm 223 4 578mm H 223 4 578mm 203 4 527mm B 3311 16 856mm 303 16 767mm I 2313 16 605mm 215 8 549mm C 311 8 791mm 275 8 702mm J 2415 16 633mm 223 4 578mm D 1911 16 500mm 177 16 443mm K 185 16 465mm 165 16 414mm E 111 2 292mm 103 8 264mm L 927 32 250mm 823 32 221mm F 33 838mm 291 2 749mm M 55 8 143mm 41 2 114mm G 171 2 445mm 159 16 395mm ...

Page 8: ...lling the gas fireplace insert consider the functioning needs of the fireplace Confirm the size of the fireplace cavity the design of the chimney and the availablility of the gas supply and electricity for the insert fan IMPORTANT Your direct vent insert is designed to be only vented vertically with a minimum height of 10 feet When the unit is installed into a woodburning fireplace the minimum distance...

Page 9: ...t not protrude more than 3 4 from the facing If it does it is considered a mantel and must meet the mantel requirements shown above HEARTH REQUIREMENTS The insert must be installed on a non combustible hearth extending a minimum of 12 from the fireplace opening local codes may require a larger hearth The hearth must also extend to both sides of the face see the table on page 7 Figure 3 Mantel Clear...

Page 10: ... aware of the large amount of heat this appliance produces when determining a location The gas line should be installed prior to insert placement Run the on off switch wires to the right behind the surround panels See Page 24 Run the power cord either side of the insert along the face Use the leveling bolts for fireplaces with recessed floors The insert protrudes into the fireplace See Page 7 for Dim...

Page 11: ...face for zero capabilities DO NOT BLOCK THESE PASSAGES WARNING Do not remove or alter the insulation or any structured rigid frame members metal sides floor door frame face of the fireplace etc INSTALLATION Figure 5 Metal Fireplace Zero Clearance Requirements IMPORTANT Please review the following carefully It is normal for inserts fabricated of steel to give off some expansion and or contraction noi...

Page 12: ... vent kit instructions Only a qualified installer service person should install venting system The installer must follow these safety rules Wear gloves and safety glasses for protection Use extreme caution when using ladders or when on rooftops Be aware of electrical wiring locations in walls and ceilings The following actions will void the warranty on your venting system Installation of any damage...

Page 13: ... M Maximum 1 305mm Offset at Base of Insert Make sure you have the following before installing 490 unit 4 and 3 UL 1777 Listed gas liner for air inlet and exhaust Vertical termination kit AI42TK43A Make sure you have the following before installing 380 unit 3 and 3 UL 1777 Listed gas liner for air inlet and exhaust Vertical termination kit AI31TK33A The exhaust vent must reline the entire length o...

Page 14: ...or use at high altitude contact your dealer Failure to adjust air shutter properly may lead to improper combustion which can create a safety hazard Consult your dealer or installer if you suspect an improperly adjusted air shutter WARNING Figure 7 Connecting Exhaust Pipe to Heater Exhaust centered on unit Inlet 490 Unit 4 and 3 UL 1777 Gas Liner 380 Unit 3 and 3 UL 1777 Gas Liner Termination Kit 4...

Page 15: ... chimney space so that air is drawn down chimney for combustion air Block off Plate AI42AK43 or AI31AK331 non combustible materials Inlet Masonry Fireplace NOTE You may use either reline configuration with a masonry or zero clearance fireplace Exhaust Inlet Termination Kit 490 unit part AI42TK43A 380 unit part AI31TK33A 4 100mm or 3 75mm Exhaust UL 1777 Gas Liner 3 75mm Inlet Figure 8 Inlet and Exha...

Page 16: ...vent Figure 12 Temporarily attach flex vent to top of chimney Leave some extra slack in flex vent 6 Slide insert into place Guide the manifold over the insert until it is fully in place Figure 13 7 Remove any slack from flex vent Attach manifold to insert Figure 13 8 Remove any excess slack in flex line Attach vent termina tion Figure 13 Figure 12 Pulling On Excess Flex Vent Figure 13 Sliding Insert I...

Page 17: ...e to gas supply Follow all local codes WARNING INSTALLATION ITEMS NEEDED Make sure you have the items listed below before installing appliance External regulator supplied by installer Piping check local codes Sealant resistant to propane LP gas Test gauge connection Sediment trap optional but recomended Tee joint Pipe wrench approved flexible gas line with gas connector if allowed by local codes no...

Page 18: ... as shown in Figure 15 Locate sediment trap drip leg where it is within reach for cleaning Install in piping system between fuel supply and burner system Locate sediment trap drip leg where trapped matter is not likely to freeze A sediment trap traps moisture and contaminants This keeps them from going into the burner system gas controls If sediment trap drip leg is not installed or is installed w...

Page 19: ...on or a gas sniffer 4 To adjust flame height turn HI LO knob to HI to get maximum pressure to burner Turn HI LO knob to LO to get minimum pressure 5 To check gas pressures at valve turn captured screw counter clockwise 2 or 3 turns and then place tubing to pressure gauge over test point Turn unit to high See Figure 16 After taking pressure reading be sure and turn captured screw clockwise firmly to ...

Page 20: ...INSTALLATION ELECTRICAL WIRING Electrical connections should only be performed by a qualified licensed electrician Main power must be off when connecting to main electrical power supply or performing service All wiring shall be in compliance with all local city and state codes The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes ...

Page 21: ...n irritation from ceramic fibers After handling the logs wash your hands gently with soap and water to remove any traces of fibers The positioning of the logs is critical to the safe and clean operation of this heater Sooting and other problems may result if the logs are not properly and firmly positioned in the appliance Never add additional logs or embellishments such as pine cones or vermiculite t...

Page 22: ... with two 2 pins on the left side of insert Install left base log See Figure 20 6 Line up holes in bottom of right base log 3 on two 2 pins to the right of rear log 1 See Figure 21 Right Base Log 3 Left Center Log 4 Pin Pins Figure 20 Installing Left Log 2 Left Front Log 2 Pins 7 Line up hole in bottom left center log 4 with pin on burner See Figure 22 ...

Page 23: ...igure 23 9 Place one end of right top log 6 on cutout of right base log 3 Line up other end on right center log 5 See Figure 24 10 Lay top Y log 7 across rear log 1 and center logs 4 and 5 Log 1 and log 4 have cutouts for log 7 See Figure 25 Right Top Log 6 Cutout on Right Base Log 3 Top Y Log 7 Cutouts Figure 23 Installing Right Center Log 5 Right Center Log 5 Pin ...

Page 24: ...TALLING ON OFF SWITCH 1 After installing surround disconnect the on off switch from wires leading from heater 2 Insert switch into hole in upper right side of the trim See Figure 28 3 Reattach wires See Figure 28 Figure 26 Installing Plain Surround Figure 28 Installing On Off Switch On Off Switch Tape wires to back of surround with foil tape Plain Surround Beveled Surround Screws Screws Figure 27 ...

Page 25: ...e cabinet door frame on to front of unit Make sure the four 4 hooks of the cabinet door frame are inside four slots on front of unit See Figure 29 2 Slide top filigree panel on to four 4 shoulder screws located on the top of the surround Slide bottom filigree panel on to four 4 shoulder screws located on the bottom of the surround See Figure 30 Figure 29 Installing Cabinet Door Frame Figure 30 Insta...

Page 26: ...ar and water solution before lighting the heater Any fingerprints left on the facing will be permanent when heater is lit NOTICE DOOR INSTALLATION INSTALLING DOORS Slide one door onto hinges Repeat for other door See Figure 31 Figure 31 Installing Doors Doors Hinges ...

Page 27: ...fire or explosion D Do not use this appliance if any part of it has been under water Immediately call a qualified service tech nician to inspect the appliance and to replace any part of the control system and any gas control that has been under water OPERATING INSTRUCTIONS If you do not follow these instruction exactly a fire or explosion may result causing property damage personal injury or loss of ...

Page 28: ...e control has an interlock device that does not allow the lighting of the insert up to the moment the safety device of the flame has not interrupted the gas flow After that period of time when the magnet is closed it is possible to start the lighting operation The gas control knob is designed to be operated by hand DO NOT use any tools during this operation Damaged knobs may result in serious injury...

Page 29: ...igure 34 It will take less than four 4 seconds for the burner to ignite PILOT POSITION Depress and turn knob to pilot position to keep burner off while maintaining the pilot light See Figure 35 Depress and turn knob clockwise to OFF position See Figure 36 TO TURN OFF GAS ADJUSTING BLOWER SPEED The internal blower helps transfer heat from heater into room It will not turn on until heater is up to t...

Page 30: ...ropane installation at sea level The burner on Natural Gas Models may be adjusted for high altitude as fol lows To increase air mixture open the shutter more This will reduce soot formation See Figure 38 To decrease air mixture close the shutter Flames will be more yellow See Figure 39 Figure 39 Pull Adjustment Lip Down to Close Air Shutter Figure 38 Push Adjustment Lip Up to Open Air Shutter Air ...

Page 31: ...t See Figure 40 2 Carefully remove broken glass 3 Slide new glass frame back down onto insert and fasten two latches See Figure 40 Always use gloves when handling broken glass CAUTION Make sure the glass panel edges do not touch any metal parts during thermal expansion WARNING Figure 40 Removing Door NOTE Use only original replacement parts Glass Frame Latches ...

Page 32: ... no more than two or three times a season Use a mild glass cleaner to clean the door Do not use abrasive cleaners They will damage the glass surface Let glass cool before cleaning Do not clean glass when it is hot Damage could occur CAUTION Make sure the gas valve knob is in the OFF position Wait at least five 5 minutes before start ing maintenance VENTING SYSTEM A qualified agency should examine t...

Page 33: ...nts or other marks left on optional gold or nickel surface may become etched in place if they are not wiped clean prior to turning stove on Clean gold or nickel with a 50 50 vinegar and water solution and soft cloth NOTE Make sure heater is cool before cleaning Using cleaners other than a 50 50 vinegar and water solution may leave a film that becomes permanently etched into the gold or nickel Let l...

Page 34: ...s normal If excessive sooting is found heater must be adjusted Contact dealer where you bought heater 4 Clean burner and burner ports See Figure 44 5 Replace log set and rock wool per instructions on pages 21 23 Replace glass Make sure gasket along perimeter of glass contacts face of firebox and forms an airtight seal Realign if airtight seal is not formed Replace glass and glass frame if damaged 6...

Page 35: ... Verify proper operation after servicing CAUTION NOTE Unplugpowercordbeforeservicing The blowers are attached to insert bottom and back with Velcro To remove blower for servicing pull away from Velcro and disconnect wires DESCRIPTION QTY PART NUMBER Blower 1 54D0281 PARTS NOT SHOWN Thermostat Bracket 1 26D3320 Thermostat 1 49D0130 Speed Control 1 26D0746 Wire Harness 1 41D0203 ...

Page 36: ...36 57D0016 1 2 3 4 6 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 REPLACEMENT PARTS ...

Page 37: ...xtension 1 43D0095 43D0095 43D0095 43D0095 14 ON OFF Knob Extension s 1 43D0094 43D0094 43D0094 43D0094 15 Piezo Igniter 1 14D0503 14D0503 14D0503 14D0503 16 ON OFF Wire Harness 1 48D0163 48D0163 48D0163 48D0163 17 Hex bushing 1 2 x3 8 1 57D0007 57D0007 57D0007 57D0007 18 Nipple 3 8 x1 50 1 P1012 P1012 P1012 P1012 19 Disk Bracket 1 26D3320 26D3320 26D3320 26D3320 Logs 20 Rear Log 1 57D0613 57D0613...

Page 38: ...ood but there is no spark 2 Check for spark arcing from the elec trode to pilot Adjust and retighten 1 Check for proper connection of thermo couple to rear of valve 2 Bleed line Contact dealer 3 Check shutoff valve and gas supply LPG tank 1 Check switch connections Jump wires at switch 2 Check connections to valve Contact dealer 3 Turn up thermostat to start unit Check thermostat connections 1 All...

Page 39: ...STALLER FOR WARRANTY PURPOSES AND FUTURE REFERENCE MONESSEN HEARTH SYSTEMS Model _____________________________ Name of Owner Name of Installer Address Address Phone Phone Name of Dealer Address Phone Manufactured by MONESSEN HEARTH SYSTEMS 149 Cleveland Drive Paris Kentucky 40361 U S A ...

Page 40: ...the installation instructions The Limited Lifetime Warranty will also be void if the appliance is not operated and maintained according to the operating instructions supplied with the appliance and does not extend to 1 firebox burner assembly damage by accident neglect misuse abuse alterations negligence of others including the installation thereof by unquali fied installers 2 the costs of removal r...