Monessen Hearth HBDV300N/PSC7, User Manual

Page 1: ...al information consult a qualified installer service agency or the gas supplier This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used ...

Page 2: ... Turn Off Gas 30 Check Gas Pressure Signature Command System 31 Electrical Wiring SCS 31 Junction Box Wiring 32 Command Center Installation 32 Wall Switch Installation 32 Optional Fan Blower System SCS 34 BLOTSC 34 BLOT 35 FK 12 35 Operating Instructions SCS 36 Operating Instructions 37 To Turn Off Gas To Appliance 37 Signature Command System Operation 38 Glass Frame Removal 41 Final Installation ...

Page 3: ...For propane LP fireplace do not place propane LP supply tank s inside any structure Locate propane LP supply tank s outdoors To prevent performance problems do not use propane LP fuel tank of less than 100 lbs capacity 3 If you smell gas shut off gas supply do not try to light any appliance do not touch any electrical switch do not use any phone in your building immediately call your gas supplier ...

Page 4: ...oises during the start up or cool down cycle Similar noises are found with your furnace heat exchanger or car engine IMPORTANT PLEASE READ THE FOLLOWING CAREFULLY It is not unusual for gas fireplaces to give off some odor the first time it is burned This is due to the manufacturing process Please ensure that your room is well ventilated during burn off open all windows It is recommended that you b...

Page 5: ...ties having jurisdiction for installation at eleva tions above 4 500 feet 1 370 m GAS pressures Gas Specifications ORIFICE SIZE Max Input Min Input Orifice Model Fuel BTU h BTU h Size HBDV300NV7 Nat 23 000 16 000 2 35 mm HBDV300PV7 LP 23 000 18 000 1 50 mm HBDV400NV7 Nat 27 000 19 000 41 HBDV400PV7 LP 26 000 20 000 1 16 HBDV300NSC7 Nat 23 000 16 000 2 35 mm HBDV300PSC7 LP 23 000 18 000 1 50 MM HBD...

Page 6: ... mm K 2Z 54 mm 1Z v 32 mm L 1Z x 38 mm 2Z x 64 mm M 15 16 24 mm 15 16 24 mm N 5Z v 133 mm 6Z 156 mm O 33C v 857 mm 37Z x 953 mm Framing Dimensions P 33Z x 851 mm 37Z x 953 mm Q 38 966 mm 41B 1057 mm R 13C v 349 mm 16Z x 419 mm S 55ZZ zn 1414 mm 60M 1546 mm T 39C 1000 mm 43Z zn 1094 mm U 27ZC zn 706 mm 30M zn 773 mm L C A B M 356O 856M J 5 8 1 2 548000 HBDV7 dims E D H 1 2 or 5 8 Min Rough Opening ...

Page 7: ... must be main tained This fireplace may be installed along a wall across a corner or use an exterior chase Refer to Figure 3 for suggested locations Location should be out of high traffic areas and away from furniture and draperies due to heat from appli ance Never obstruct the front opening of the fireplace Do not install in the vicinity where gasoline or other flammable liquids may be stored Ven...

Page 8: ... Clearances Ceiling Combustible Mantel 12 12 FP2581 mantelclearances Wall Stud Standoff FP2581 Top of Exhaust Louvers Side View 1 256O 3 4 156O 256O 45 FP2582 mantel side clearance Wall Combustible Material Area Side of Fire place Opening FP2582 Top View Figure 5 Mantel Clearances MANTEL CLEARANCES NOTE The combustible area above the facing must not protrude more than 3 4 from the facing If it doe...

Page 9: ...d Screws Nailing Flange Screws Framing Nailing Flange Screws FP2583 Finishing Material NOTE Any remote wiring i e remote control wall switch and optional fan must be done prior to final finishing to avoid costly reconstruction Only noncombustible materials i e brick tile slate steel or other materials with a UL fire rating of Zero may be used to cover the black surface of the appliance A 300 F min...

Page 10: ... Pipe Cover Flue Pipe Adapter FP1991 Figure 8 Remove 16 Screws from Flue Pipe Adapter and Flue Pipe Cover When removing and refitting the plates and adapter be sure the associated gaskets are undamaged and refitted as required 1 Remove the eight 8 screws securing the flue pipe adapter to the fireplace body Figure 8 2 Set the flue pipe adapter aside complete with the gasket Do not damage the gasket...

Page 11: ...where rigid direct vent components can be used All restrictions clearances and allowanc es that pertain to the rigid piping apply to the flexible venting Flex kits may not be modified Flex kits may be added to the end of a vent run made of rigid vent sections using pipe manufacturer s approved flex to pipe adapt ers This may occur only if doing so does not violate any of the venting length height ...

Page 12: ...assembly above the meter regulator assembly 5 m above the meter regulator assy I Clearance to service regulator vent outlet 3 91 cm 3 91 cm J Clearance to nonmechanical air supply inlet 6 15 cm for appliances 10 000 6 15 cm for appliances to building or the combustion air inlet to any BTU h 3kW 12 30 cm for 10 000 BTU h 3kW 9 other appliances appliances 10 000 BTU h 3kW and 23 cm for appliances 10...

Page 13: ...the termination cap 3 All gravity air intakes within 3 914 mm of a termination cap must be a minimum of 1 305 mm below the termination cap General Information Assembling Vent Pipes USA Installations The venting system must conform to local codes and or the current National Fuel Code ANSI Z223 1 NFPA 54 Only venting components manufactured by MHSC may be used in Direct Vent systems and UL 1777 List...

Page 14: ...on instructions to determine the re lationship between the vertical and horizontal dimensions of the vent system 1 Determine the height of the center of the horizontal vent pipe exiting through the outer wall Using this di mension on the Sidewall Vent Graph Figure 15 locate the point intersecting with the slanted graph line 2 From the point of this intersection draw a vertical line to the bottom o...

Page 15: ...utside wall A minimum 1 clearance all around the flue is acceptable at this point of penetration If vertical rise is 7Z x feet or higher when top venting the clearance to combustibles is 1 on all sides of the horizontal run Vertical sections of this vent system require a minimum of 1 clearance to combustibles on all sides of the pipe FP2586 vent pipe clearance 3 1 1 3 1 1 3356 841 mm 29 6 753 mm f...

Page 16: ...ure 18 Noncombustible Walls Hole opening should be 7Z x 191 mm diameter Step 2 Secure firestop to the inside frame center in the 9B x 9B vent opening VO584 100 Vent Opening 2 99 djt Vent Opening for Combustible Walls 9B 244 mm Min Fireplace Hearth Framing Detail Opening for Noncombustible Wall 7Z x 190 mm Fireplace Hearth FP2293 Figure 18 Locate vent opening on wall 9B 244 mm Min Step 3 Measure th...

Page 17: ...ter ringed flue restrictor part 69D3006 must be installed onto the top edge of the firebox flue adapter To create this open center restrictor twist and break off the center rib of the supplied flue restrictor The installed part should appear similar to that show n in Fig ure 22 Since it is very important that the venting system maintain its balance be tween the combustion air intake and the flue g...

Page 18: ...installation Max 20 36 914 mm Max 36 914 mm Max FP1177 Figure 24 Maximum horizontal run with no rise Example According to the vent graph Page 14 the maximum horizontal vent length in a system with a 7Z x 2 3 m rise is 20 6 m and if a 90 elbow is required in the horizontal vent it must be reduced to 17 5 2 m In Figures 26 27 dimension A plus B must not be great er than 17 5 2 m The maximum number o...

Page 19: ... mm Min Step 2 Secure firestop to the inside frame center in the 9B x 9B vent opening Step 3 Place fireplace into position Measure the vertical height X required from the base of the flue collars to the center of the wall opening Figure 29 Step 4 Using appropriate length of pipe section s attach to fire place with three 3 screws Follow with the installation of the inner and outer elbow again secur...

Page 20: ...e spring to approximately 15 381 mm wrap the spring around the pipe and interlock the ends of the spacer spring approximately 2 51 mm Measure 6C v 172 mm from the end of the pipe Place the next spring 5 127 mm from the previously installed spring Place the next spring 6 152 mm from the last spring Finally place the last spring 12 305 mm from the last spring installed Figure 31 Step 4 Install the 4...

Page 21: ... seal is made around the vent pipe coming through the wall 5 Apply high temperature sealant caulking supplied around the 4 and 7 snorkel collars BG402a Top Vent Below grade installation Firestop Screws Minimum 4 Clearance Ground Window Well Gravel Drain Foundation Wall BG402a 24 610 mm Minimum Figure 33 Below Grade Installation Snorkel 7 Pipe 6 Slide the snorkel into the vent pipes and secure to t...

Page 22: ...to the top edge of the firebox flue adapter Figure 37 1 Locate your fireplace 2 Plumb to center of the 4 flue collar from ceiling above and mark position 3 Cut opening equal to 9C v x 9C v 248 x 248 mm 4 Proceed to plumb for addi tional openings through the roof In all cases the open ing must provide a mini mum of 1 inch clearance to the vent pipe i e the hole must be at least 9C v x 9C v 248 x 24...

Page 23: ...eiling support apps Typical Roof Support Application Typical Ceiling Support Application FP1184 Figure 39 Venting Supports 2 ft Min 2 ft Min X 12 H FP1971 Min chimney clearance Termination Vent Storm Collar Flashing Lowest Discharge Opening Concentric Vent Pipe 1 Minimum Clearance to Combustibles FP1971 Horizontal Overhang Figure 40 Minimum Chimney Clearance Roof Pitch H feet Flat to 6 12 1 0 Over...

Page 24: ...ign certified equipment shutoff valve with 1 8 NPT tap is an acceptable alternative to test gauge connection Purchase the CSA design certified equipment shutoff valve from your dealer For propane LP connections only the installer must supply an external regulator The external regulator will reduce incoming gas pressure You must reduce incoming gas pressure to between 11 and 13 inches of water If y...

Page 25: ...ff the gas to the fireplace Check your building codes for any special requirements for locating equipment shutoff valve to fireplaces Apply pipe joint sealant lightly to male threads This will prevent excess sealant from going into pipe Excess seal ant in pipe could result in clogged burner system valves We recommend that you install a sediment trap drip leg in supply line as shown in Figure 43 Lo...

Page 26: ... taking pressure reading be sure and turn captured screw clockwise firmly to reseal Do not over torque Check test points for gas leaks Electrical Wiring This fireplace will work without any electrical supply Electricity is only needed to operate blower NOTE If installed in mobile home fireplace must be bolted securely to floor FP1979 Millivolt gas valve FP1979 Figure 44 Gas Pressure Check at Gas V...

Page 27: ...on entitled Hearth Mount in the Millivolt hand held remote instruc tions supplied with the remote 1 Plug in remote connector wire to remote receiver 2 Connect the wire terminal from the remote receiver This replaces the 15 wall switch connection to the switch Figure 46 3 Mount remote control receiver at junction box for your wall switch Optional Fan Blower Systems The junction box for the fan blow...

Page 28: ... a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part of it has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water If you do not follow these instruction exactly a fire or explosion may resul...

Page 29: ...hat period of time when the magnet is closed it is possible to start the lighting operation The gas control knob is designed to be operated by hand DO NOT use any tools during this operation Damaged knobs may result in serious injury WARNING 1 Depress and turn knob counterclockwise to pilot position 2 Depress fully and hold pilot gas knob Depress piezoigniterasmanytimesasneededtoignitepilot Keep k...

Page 30: ...place This switch allows you to turn on and to turn off the main burner without using the gas valve knob Make sure the button is in the ON position to light the main burner Figure 48 Lighting the burner Depress and turn the knob counterclockwise to the ON position Figure 49 It will take less than four 4 seconds for the burner to ignite Pilot position Depress and turn knob to pilot position to keep...

Page 31: ...lectrical Wiring General 1 This fireplace is equipped with the Signature Control valve which operates on 6 volts The 6 volt DC adapter plugs into the fireplace junction box A C power supply Four 4 AA batteries are used for back up during power outages 2 The Signature Command System can also be operated without A C power The system can run on four 4 AA batteries for approximately six 6 months under...

Page 32: ...ll Do not extend beyond the 15 ft wire cable provided If a longer distance is required the 15 ft may be extended up to 30 ft maximum by using two 2 SCSWEK cables plugged together Route the wire from junction box to lower control area at bottom of fireplace Unplug the 12 cable from the com mand center Attach the connector to the pins from wire by pushing in to connector making sure to follow the co...

Page 33: ...NG LP Plug in Connector Control Board to Command Center OFF LO LED ON HI Master Switch Command Center Optional Wall Switch Plug in Connector Stepper Motor to Control Board DC Power Green Ground Plug in Connector Control Board to Solenoid Gas In Gas Out Pilot Gas Tubing Valve ELECTRICAL INSTALLATION CAUTION Electrical connections should only be performedbyaqualified licensedelectrician Main power s...

Page 34: ...the control will not work correctly WARNING Electrical connections should only be performed by a qualified licensed electrician Main power supply must be turned off before connecting the fan to the main electrical power supply or performing service BLOTSC SIGNATURE COMMAND BLOWER Electrical Grounding Instructions This appliance is equipped with a three prong grounding plug for your protection agai...

Page 35: ...2 MANUAL BLOWER 1 This must be done before framing the fireplace When installing the FK 12 blower a wall switch control must be installed to control the blower 2 The fireplace power supply is wired through the blower wall switch and then brought to the fireplace junction box 3 The jumper clip on the plug receptacle must be re moved Figure 57 Use needlenose pliers to break off the jumper clip Junct...

Page 36: ...e Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department C Use only your finger to push in the master switch Never use tools If the switch will not func tion by hand do not try to repair it Call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part of it has been under water ...

Page 37: ... smell gas go to next step 4 Press the master switch to the ON position Within eight 8 seconds it will beep once This indicates the system is ready 5 Press ON button Sparker will spark and pilot flame will light 6 Once pilot flame is established the main burner flame will light automatically 7 If the pilot will not stay lit after several tries turn the master switch to OFF and call your service te...

Page 38: ...X X X X Child Proof Lock out X X X X X LCD Backlight X X X X X Security Codes 16 X X X X X Countdown 6 hr Timer X X X Standard Thermostatic Control Mode X X X Smart Mode Thermostat Auto Flame Blower Modulation X X Three Brightness Settings for Lights X Three Speed Control for Blower X On Off Auxiliary X Programmable Timer to turn blower on and off X BATTERY INSTALLATION The Command Center uses fou...

Page 39: ... depress button One beep for RF receiver ON or two beeps for RF receiver OFF will be given as confirmation Refer to Figure 58 for location 2 After the RF receiver is on holding the OFF button on the Command Center while turning on the master switch will activate the learn function for the transmitter 3 After the above operation two beeps will be given and the green LED on the Command Center will f...

Page 40: ...w then Off 3 Hold the OFF button anytime for three seconds or by turning off the wall switch These two commands of OFF are Memory Off the system will remember all last settings before turning off The next time the fireplace is turned on all settings will resume To reset change to the desired settings and shut off by using the Memory Off commands and the system will be reset to those new settings C...

Page 41: ...EVER ALLOW CHILDREN TO TOUCH GLASS brick installation 1 Remove glass door frame and log set 2 Remove the glass heat shield baffle and rear bracket 3 Install the center firebrick panel on the back wall first Stand firebrick panel straight up against the back of fireplace with the bottom edge at bottom of inner firebox 4 Repeat Step 3 with the left and right side firebrick panels Secure the top of e...

Page 42: ... into dime sized pieces or smaller Distribute one thin layer of rock wool over front ports and carryover ports Do not cover slots 400 or large holes 300 at rear of burner Figures 60 61 4 Place the logs on the burner Refer to Steps 4 10 Light the unit and after 15 minutes check burner flame and glow Adjust embers as necessary to achieve an even and clean flame 5 Place Rear Log 1 into place by setti...

Page 43: ...ar Be sure the log is tilted backward When this log is in place it is seated sideways Figure 64 7b For 300 models place Left Log 3 by matching the notch on the side of the log with the protru sion on the rear log Set the left side of the log over the grate bar in the front by placing the notch of the log on the grate bar Make sure the log is tilted backward When this log is in place it is seated s...

Page 44: ...holes Figure 66 10b For 300 models place Left Front Log 6 toward the left by sitting the notch on this log on the left tong of the grate and set the tips of the log on the burner Figure 66 LG749 HBDV Log 7 LG749 Right Front Twig 7 HBDV400 Only Figure 67 11 For 400 models only place Right Front Twig 7 into place by hook ing the end of the log on the second right tong of the grate and resting the ot...

Page 45: ...ot into top andiron hole Slide clip over horizontal fireplace grate bar Figure 68 Adjust the screws and set the andirons over the cross bar of the grate between the two outer tongs on the right and left sides of the grate FP2593 andirons Top Andiron Hole Lower Andiron Hole Top Bracket Slot Lower Bracket Slot Horizontal Fireplace Grate Bar FP2593 Figure 68 Universal Andirons ...

Page 46: ...ple or sensor and the other reaching to the main burner BURNER Inspect area around the injector Remove any lint or foreign material with a brush or vacuum Burner Flame The flames from the burner should be visually checked as soon as the heater is installed and periodically during normal operation In normal operation at full rate and after operating for about 15 to 30 minutes the flame should be ye...

Page 47: ...rials may be used Handle glass door with care to avoid striking or scratching it on hard objects To clean glass door follow Glass Removal procedure outlined in the Final Installation section Film deposit on the inside of the glass should be cleaned off using a nontoxic non corrosive non abrasive mild cleaning solution Simply apply an adequate amount to the glass and wipe off with a damp cloth Afte...

Page 48: ...t the thermocouple connec tion at the gas valve is fully inserted and tight Disconnect the thermocouple from the valve place one millivolt lead wire on the tip of the thermocouple and the other meter lead wire on the thermocouple copper lead Start the pilot and hold the valve knob in If the millivolt reading is less than 15 mV replace pilot assembly B If thermocouple is producing more than 15 mV r...

Page 49: ...adjust the pilot flame for maximum flame impingement on thermocouple A Check for flue product leak Replace defective pipe section B Check horizontal venting piping is running upward 1 4 per foot Do not run the pipe level or downward C Check for proper installation and freedom from debris or blockage A Install log set per the instructions Inspect the injector and air intake area Make sure this area...

Page 50: ... through Battery polarity wrong LED on the Command Center does not show solid green The 5 pin connector on the AC board broken or bent AC plug is plugged to AC mains Battery voltage low Using battery Check valve connections Check power supply go through A E Check grounding Go through B Go through C The sensor on the pilot is not in the flame pilot flame too small ACTION Re install batteries Change...

Page 51: ...HBDV7 Series Direct Vent Gas Fireplace 54D8000 51 REPLACEMENT PARTS FIREBOX COMPONENTS 1 2 3 5 6 7 10 4 9 11 548000 HBDV DVBH parts ...

Page 52: ...ottage Clay 1 26D7068 26D7076 7 Standard Firebrick Left Cottage Clay 1 26D7068 26D7075 5 Standard Firebrick Center Cottage Red 1 26D7097 26D7105 6 Standard Firebrick Right Cottage Red 1 26D7096 26D7104 7 Standard Firebrick Left Cottage Red 1 26D7096 26D7103 8 Firebrick Walls Cottage Clay 1 FB300CCW FB400CCW 8 Firebrick Walls Cottage Red 1 FB300CRW FB400CRW 9 Brass Curved Design Trim 1 BRTK30C BRTK...

Page 53: ...HBDV7 Series Direct Vent Gas Fireplace 54D8000 53 REPLACEMENT PARTS STANDING PILOT MILLIVOLT CONTROL 1 2C 2I 2T 2 4 5 6 3 8a 9 7 10 11 12 13 14 15 548000 HBDV DVBH millivolt parts 8b ...

Page 54: ... 37D1069 2T Replacement Thermopile 1 37D1068 37D1068 37D1068 37D1068 3 Burner Tube 1 54D0288 54D0288 54D0194 54D0194 4 Flexhose w Shutoff Valve 1 23D6046 23D6046 23D6046 23D6046 5 Rocker Switch 1 41D0048 41D0048 41D0048 41D0048 6 Piezo Ignitor 1 14D0503 14D0503 14D0503 14D0503 7 Injector 1 62D3006 20H3156 62D3004 33D5039 8 Burner Assy 1 54D5115 54D5115 54D5006 54D5006 9 Venturi 1 69D1119 69D1021 6...

Page 55: ...HBDV7 Series Direct Vent Gas Fireplace 54D8000 55 REPLACEMENT PARTS 1 2 3 4 19 5 6 7 9 13 14 15 16 17 548000 HBDV7 SC parts 12 8a 8b SIGNATURE COMMAND SYSTEM ...

Page 56: ...ire Valve Control not shown 1 80D0010 80D0010 80D0010 80D0010 11 Wire Command Ctr Control Box 2 1 80D0008 80D0008 80D0008 80D0008 not shown 12 A C Adapter 1 80D0041 80D0041 80D0041 80D0041 Accessories 13 Hand Held Remote Control w HI LO Timer RMSC 14 Hand Held Remote Control w HI LO Tstat RTSC 15 Touch Screen Remote w Opt Light Auxiliary Blower Control TSFSC 16 Touch Screen Remote Hi Lo Timer TSMS...

Page 57: ...ty HBDV300 HBDV400 1 Rear Log 1 1 54D5119 54D5023 2 Right Log 2 1 54D5120 54D5024 3 Left Log 3 1 54D5121 54D5025 4 Mid Top Log 4 1 54D5123 54D5026 5 Right Top Log 5 1 54D5122 54D5027 6 Left Front Log 6 1 54D5124 54D5028 7 Right Front Twig 7 1 54D5029 5 6 4 3 2 1 7 548000 HBDV DVBH logs parts ...

Page 58: ...4 Vent Pipe 4 pack 7TDVP24 4 36 Vent Pipe 7TDVP36 36 Vent Pipe 30 pack 7TDVP36 30 48 Vent Pipe 7TDVP48 48 Vent Pipe 30 pack 7TDVP48 30 Twist Lock Elbows 45 Elbow for Vertical Horizontal Offset 7TDV45 45 Elbow for Vertical Offsets 8 pack 7TDV45 8 90 Elbow for Vertical Horizontal Offset 7TDV90 90 Elbow for Vertical Horizontal Offset 8 pack 7TDV90 8 Shields and Supports 1 Firestop 7DV1FS 1 Attic Insu...

Page 59: ...ion w Siding Shield and 2 ea Clamp Bands Twist Lock Pipe 20 Termination Pipe 8 pack 7TDVP20 8 10 16 Adjustable Termination Pipe 4 pack 7TDVPA 4 12 18 Adjustable Vent Length 7TDVP1218 35 64 Adjustable Vent Length 7TDVP3564 8 Vent Pipe 4 pack 7TDVP8 4 12 Vent Pipe 4 pack 7TDVP12 4 24 Vent Pipe 4 pack 7TDVP24 4 36 Vent Pipe 7TDVP36 36 Vent Pipe 30 pack 7TDVP36 30 48 Vent Pipe 7TDVP48 48 Vent Pipe 30 ...

Page 60: ...HBDV7 Series Direct Vent Gas Fireplace 60 54D8000 ...

Page 61: ...HBDV7 Series Direct Vent Gas Fireplace 54D8000 61 ...

Page 62: ... comply with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed Massachusetts Residents Only Please read and follow these special requirements 2 Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ...

Page 63: ...ited Lifetime Warranty will also be void if the appliance is not operated and maintained according to the operating instructions supplied with the appliance and does not extend to 1 firebox burner assembly damage by accident neglect misuse abuse alterations negligence of others including the installation thereof by unqualified installers 2 the costs of removal reinstallation or transportation of d...

Page 64: ...ky 40361 www mhsc com Efficiency Ratings Model EnerGuide Ratings Fireplace Efficiency HBDV300NV7 63 5 HBDV300PV7 71 4 HBDV400NV7 67 3 HBDV400PV7 70 7 HBDV300NSC7 67 4 HBDV300PSC7 75 7 HBDV400NSC7 70 9 HBDV400PSC7 74 0 Based on CSA P 4 1 09 ...