Monicon GTR-610, User Manual

Page 1: ... 1 GTR 610 User Manual T E L 0 4 2 2 3 8 0 6 9 8 F A X 0 4 2 2 3 8 0 8 9 1 Web Site http www monicon com t w E m a i l s a l e s m o n i c o n c o m t w ...

Page 2: ...ETER setting this keypad switches to previous parameter In CODE entry mode this keypad increases the value Under PARAMETER setting this keypad increases the setting value In CODE entry mode this keypad decreases the value Under the PARAMETER setting mode this keypad decreases the setting Enter or exit the parameter setting mode Confirm and save the settings These keypads alternately change the dis...

Page 3: ... example if the conditions and parameter settings are given as follows 1 stop duration is 10 seconds crank attempt is 3 times The engine cranks for 10 seconds and then rest for 10 seconds after 3 attempts the LCD shows the over crank and triggers the alarm 3 OFF Press OFF button stops the engine and then stop appears on the LCD The idle also appears on the LCD if the idle function is enabled After...

Page 4: ...STOP 8 Preheat output O_PREHEAT 9 Alarm output O_ALARM 10 AUX output 1 O_OUT1 N O 11 12 AUX output 0 O_OUT0 N O 13 18 AUX input 4 I N 4 19 AUX input 3 I N 3 20 AUX input 2 I N 2 21 AUX input 1 I N 1 22 ATS input A T S 23 Emergency push button I N 0 24 Low oil pressure switch L O P 25 High water temperature switch H W T 26 N A G Switch ...

Page 5: ... N A N 49 CT 1 input I 1 K 50 CT 2 input I 2 K 51 CT 3 input I 3 K 52 CT Common input Com 53 Sensor V output SENSOR V 54 Sensor Common GND input COMMON 55 Oil pressure sensor input OIL PRESS 56 Oil temperature sensor input OIL TEMP 57 Water temperature sensor input COOLANT TEMP 58 AUX sensor input AUXILIARY J1 N A J2 N A J3 N A J4 RS485 D RS485 D J5 RS485 D RS485 D ...

Page 6: ... 6 Dimensions ...

Page 7: ...rator current D Generator frequency E Engine F RPM G Battery H Exercisor I Senesors J Event logs K Error logs Remote Network 1 Start stop and reset 2 Parameter settings 3 Genset monitoring 4 Error records Front Panel A Manual AUTO OFF RESET LIGHT LOGS B Setup Keypads ...

Page 8: ...ns DC input 8 36 VDC Power consumption Max 24 W Voltage measurement 0 500VAC 0 2 Current measurement 0 5 A CT ratio 0 2 Frequency measurement 0 80 Hz 0 02 Charger or pickup voltage 5 V 70 V peak to peak Charger or pickup frequency 62 Hz 5KHz Relay output 10 A 30 VDC Output 3 Max 1 A Communication protocol A Power environment Communication protocol B Modbus master Communication protocol Working tem...

Page 9: ...pts Setting 1 10 Default 3 Description Set total number of crank attempts 5 Escape up limit Setting 15 30 Hz Default 20 Description When frequency reaches setting starter motor disconnects from engine 6 Engage low limit Setting 15 30 Hz Default 20 Description If frequency is below setting allows crank procedure 7 OP build up time Setting 0 2 2 0 Seconds Default 0 6 Description Time delay before di...

Page 10: ...d alarm 5 Trip then shut Setting Disable Enable Default Enable Description When error occurred timer starts before shutdown the engine 6 Trip duration Setting 30 900 Seconds Default 30 Description When error occurred controller outputs error signal if error is not cleared within setting system initiates Genset shutdown 7 Cooling time Setting 0 1250 Seconds Default 30 Description Set engine cooling...

Page 11: ...t the hour meter in hours 4 Acc Hour 100 Setting 0 99 100 Default 0 Description Set the hour meter in 100 hours scale 4 Sensors Switches 1 H W T Detection Setting Disable Enable Default Enable Description Activates high water temperature protection 2 H T Sw Type Setting NC NO Default Normal Open Description Setup the switch to normally close or normally open 3 H W T Sw Delay Setting 1 9 5 Seconds ...

Page 12: ...tivates Input 0 function 3 Input 0 Name Setting 1 Emergency Stop 2 User Define 3 Low battery Voltage 4 System fault 5 High fuel level 6 System trip 7 Insulation Fail 8 Cooling failure 9 Malfunction warning 10 Charge fail 11 Over load 12 Low water temperature 13 Preheat Default Preheat Description Define the function for input 0 4 In0 Protection Setting 1 Warning 2 Alarm 3 Trip 4 Stop Default Stop ...

Page 13: ...mally close or normally open 11 In1 delay Setting 0 2 5 0 Seconds Default 2 0 Description When input1 activates timer starts before activating protection 12 Input 2 Detect Setting Disable Enable Default Enable Description Activates input2 function 13 Input 2 Name Setting 1 Low coolant level 2 User Define 3 Low battery Voltage 4 System fault 5 High fuel level 6 System trip 7 Insulation Fail 8 Cooli...

Page 14: ...rip 4 Stop Default 4 Description Setup the action when input 3 activates 20 In3 Switch Type Setting NC NO Default Normal Open Description Setup Input 3 to normally close or normally open 21 Input3 Delay Setting 0 2 5 0 Seconds Default 2 Description When input 3 activates timer starts before activating protection 22 Input4 Detect Setting Disable Enable Default Enable Description Activates input4 fu...

Page 15: ...rature switch 16 High AC voltage 17 Low AC voltage 18 Overload 19 Short circuit 20 Low battery voltage 21 High battery voltage 22 Input 0 activate 23 Input1activate 24 Input 2 activate 25 Input 3 activate 26 Sensor fault 27 High water temp 28 Low oil pressure 29 Low fuel level 30 High fuel level 31 System not in AUTO 32 System in AUTO 33 Manual Start 34 AUTO Start 35 Standby mode 36 Pre heat 37 Pr...

Page 16: ...high frequency protection is enable 4 Hi Freq Delay Setting 1 9 Seconds Default 1 Description When high frequency occurres timer starts before activating protection 5 Low frequency Detect Setting Disable Enable Default Enable Description Activates low frequency protection 6 L F Protection Setting 1 Warning 2 Alarm 3 Trip 4 shutdown Default 2 Description Setup the action when low frequency occurs 7...

Page 17: ...e Default Enable Description Activates battery error protections 3 L batt Set Point Setting 8 4 12 16 8 24 V Default 10 8 20 Description When battery voltage is below setting controller displays low DC volt warning 4 H batt Set Point Setting 12 16 8 24 33 6 V Default 14 4 28 4 Description When battery voltage is above setting controller displays high DC volt warning 5 Weak Batt Detect Setting Disa...

Page 18: ...ting 110 132 120 144 190 228 208 250 220 264 380 456 V Default 122 122 210 242 242 418 Description When AC voltage is above the setting the controller outputs trip signal 5 Hi ACV Delay Setting 0 5 5 Seconds Default 2 5 Description When high voltage occurred timer starts before activating protection 6 Low ACV Detect Setting Disable Enable Default Enable Description Activates low voltage protection...

Page 19: ...ting Disable Enable Description Disconnect starter motor by Genset voltage 13 Esc ACV Setpoint Setting 44 100 48 108 76 172 84 188 88 198 152 342 V Default 72 72 124 124 132 228 Description Disconnect starter motor when AC Voltage reaches disconnecting setting 10 AC Ampere 1 Current Ratio Range 1 31 5 5 10 5 15 5 20 5 30 5 40 5 50 5 60 5 75 5 80 5 100 5 150 5 200 5 250 5 300 5 400 5 500 5 600 5 70...

Page 20: ... is related to the CT ratio 5 Overload Delay Setting 10 300 Second Default 40 Description When overload occurres timer starts before activating protection 6 Short Detect Setting Disable Enable Default Enable Description Activates AC short protection 7 Short protect Setting 1 Warning 2 Alarm 3 Trip 4 Stop Default 4 Description Setup the action when AC short occurs 8 Short Set Point Setting 1 31 1 5...

Page 21: ...ould be set to 23 460 20 Solution 1800 460 3 913 The R P M calculation formula is as below R P M Input pulse RPM numerator RPM denominator 1800 460 90 23 B If the engine revolution is 1500 and total count of fly wheel teeth in one second is 4437 input pulse the R P M numerator should be set to 45 and R P M denominator should be set to 133 Solution 1500 4437 0 338 The R P M calculation formula is a...

Page 22: ...ler shuts down the engine only if over speed is enabled 8 Over speed delay Setting 1 10 Second Default 1 Description When over speed occurres timer starts before activating protection 12 Sensors 1 LFL Value Alarm Setting Disable Enable Default Enable Description Activates low fuel warning 2 LFL set point Setting 6 55 Default 45 Default When fuel level is below setting controller displays warning m...

Page 23: ...r when oil pressure reaches setting 9 Esc OP Set point Setting 25 65 PSI Default 45 Description Disconnect starter motor when oil pressure reaches setting 10 OP Sensor Brand Setting VDO 10 Bar KD 10 Bar YG 962 N 010 B2 KL 3967251 MHI 10 Bar DATCON 10 Bar SUSUKI 10 Bar VDO 5 Bar KP 6 Bar KAMAZ Betung Weichai Betung 3317 EPT Description Setup oil pressure sensor brand 11 WT sensor Brand Setting VDO ...

Page 24: ...ivates exerciser function 2 Date week Depend Setting Date Week Default Date Description Setup monthly exercise by date or week 3 Date set point Setting 1 31 date Default 28 Description Setup date of monthly exercise 4 Week set point Setting Sunday Monday Tuesday Wednesday Thursday Friday saturday Default Sunday Description Setup week of monthly exercise 5 Hour set point Setting 0 23 hour Default 1...

Page 25: ...rst two digits of service password 4 Maintain Code 1 Setting 0 99 Default 15 Description Setup remaining digits of service password 5 Maintain DnCount Setting 0 1275 hour Default 250 Description Setup the duration between each service 15 OverLoad Protect 1 Over Load Detect Setting Disable Enable Description Activates over load detection 2 Overload protect Setting 1 Warning 2 Alarm 3 Trip 4 Stop De...

Page 26: ... Protect Pending Setting 1 30 seconds Default 10 Description Time delay for displaying warning or error messages after engine starts 2 Language Setting English Chinese Default English Description Choose between English or Chinese language 3 Comm Address Setting 0 255 00H FFH Default FFH Description Multiple Genset networking via RS 485 requires individual address for each controller 4 Not in AUTO ...

Page 27: ... C Miscellaneous 1 Time setting Description Setup real time clock 2 User Code Description Reset user password 3 Maintain Code Description Reset engineer password 4 Crank information Description a Total count Display total number of crank attempts b Fail count Display total number of crank fail c Succeed count Display total number of successful cranks d Reset counters Clears crank information Passw...

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