background image

2

Choosing a Location for SMU

(See Figure 1 and 2)

1)  Environment 

- SMUs can be configured for ordinary locations

    or hazardous locations.  The application location must comply

    with the SMU classification listed in the specifications.  All 

    SMUs are weatherproof and therefore suitable for outdoor 

    applications.  Note the temperature limits in the specifications.

2)  Placement 

-  Consider the effect that the material's angle of 

    repose will have on the operation.  The SMU will measure the

    material height directly below its mounting.  For center-fill and

    center-discharge vessels, the volumetric average can be 

    attained by mounting the SMU at a distance equal to 1/6 

    the vessel diameter away from the outer edge of the vessel

.

    Mount the SMU away from internal obstructions and away from

    areas where in-flow of material may directly contact the 

    plumb bob during operation. 

Ensure the cable length will not

     cause plumb bob extension into augers, slide gates or feed-

     ers.

This measurement device cannot factor varying angles 

    of repose in it’s calculated volumetric displays representing 

    the material being measured if it is solid as opposed to liquid.

3)  Plumb

- The SMU must be mounted plumb (perpendicular to

    the ground) within 1 degree.  Do not mount the SMU on an 

    angle.  Install an adapter or consider use of a 5 degree or 10

    degree flange which can be supplied by Monitor.  If the angle

    of the roof is unknown, use Figure 1 to approximate.  Each 1

    inch (25.4 mm) of drop per 11.5 inches (292 mm) of horizon-

    tal movement represents approximately five degrees.

PRE-INSTALL ATION CONSIDERATIONS

Figure 1

Figure 2

DIMENSIONS ARE SHOWN IN INCHES WITH MILLIMETER EQUIVALENT IN BRACKETS

Once a measurement cycle is initiated, the 

Silo

Patrol

® 

SE

SE

sensor (SMU) “smart” motor system controls the descent

of a plumb bob, attached to a heavy-duty stainless steel

cable, into the vessel.  The SMU measures the amount of

cable  dispensed  via  its  unique  optical  sensing  system.

The  SMU’s  optic  system  is  completely  sealed  from  the

internal  environment  of  the  electronics  compartment,

which is isolated and sealed from material ingress in the

mechanical  compartment,  to  ensure  long-term  reliable

operation.

The descent of the bob is maintained at an optimal speed

by the “smart” motor control system, which contributes to

maximizing the motor life.  In conjunction with the unique

dual optical sensing system, the “smart” motor control sys-

tem guarantees that the bob will stop when it contacts the

material surface and eliminates the need for a mechanical

brake.  When  the  bob  reaches  the  material  surface,  the

SMU reverses the direction of the motor and transmits the

distance value.                                                    

In addition, the “smart” motor control system now has an

enhancement feature called Descend-Assist. This feature

would be used if a particular application may be causing

the plumb bob to “cling” to the socket. See Pg. 10 (RS-485)

or Pg. 13 (Analog) of this document to Turn “ON” Descend-Assist

through the ConfigureSensor app in the MISC SETTINGS sec-

tion.

During  the  ascent  of  the  bob,  the  SMU  measures  the

amount  of  cable  gathered  and  controls  the  speed  of

ascent.  This ensures proper cable wrapping in the patent-

ed storage reel and tangle-free operation.

The  SMU  also  includes  a  Hall  effect  sensor  array  that

monitors the movement and position of the swing-arm that

controls the absorption of slack in the cable system during

descent and ascent.  The SMU is smarter than ever and

uses this technology to control the cable and plumb bob

travel to ensure reliability of the measurement cycle, even

with harsh changing conditions in the most severe applica-

tions.

The  SMU  has  two  output  types  available  that  must  be

selected  at  the  time  of  purchase:  RS-485  version  and

Analog  4-20mA  version.  The 

Silo

Patrol

SE

SE

system,  if  so

equipped, will also generate auxiliary analog and/or relay

outputs.  RS485 communications can be accomplished via

hardwiring or with wireless transceivers.

PRINCIPLE OF OPERATION

Summary of Contents for Silo Patrol SE 344A

Page 1: ...label on the SMU cover Verify the voltage output type cable type cable length flange style and location approval ordinary or haz ardous All SMUs are shipped with a standard plumb bob to ease instal lation If an alternate plumb bob is ordered it will be packed separately See Mechanical Installation section for method to change plumb bob In the event that information contained herein does not comple...

Page 2: ...res the amount of cable dispensed via its unique optical sensing system The SMU s optic system is completely sealed from the internal environment of the electronics compartment which is isolated and sealed from material ingress in the mechanical compartment to ensure long term reliable operation The descent of the bob is maintained at an optimal speed by the smart motor control system which contri...

Page 3: ...ECT ELECTR ELECTRI ELECTRIC ELECTRICA ELECTRICAL ELECTRICAL ELECTRICAL I ELECTRICAL IN ELECTRICAL INS ELECTRICAL INST ELECTRICAL INSTA ELECTRICAL INSTAL ELECTRICAL INSTALL ELECTRICAL INSTALLA ELECTRICAL INSTALLAT ELECTRICAL INSTALLATI ELECTRICAL INSTALLATIO ELECTRICAL INSTALLATION FACT ELECTRICAL INSTALLATION F ELECTRICAL INSTALLATION FA ELECTRICAL INSTALLATION FAC ELECTRICAL INSTALLATION FACTO EL...

Page 4: ...G DIAGRAM SMU RS 485 MODELS ADV WIRING DIAGRAM SMU RS 485 MODELS ADV M WIRING DIAGRAM SMU RS 485 MODELS ADV M0 WIRING DIAGRAM SMU RS 485 MODELS ADV M00 WIRING DIAGRAM SMU RS 485 MODELS ADV M006 WIRING DIAGRAM SMU RS 485 MODELS ADV M0068 7 WIRING DIAGRAM SMU RS 485 MODELS ADV M0068 7 WIRING DIAGRAM SMU RS 485 MODELS ADV M0068 7 WIRING DIAGRAM SMU RS 485 MODELS ADV M0068 7 2 WIRING DIAGRAM SMU RS 48...

Page 5: ...OU LOCKOUT LOCKOUT N L N N L1 N L1 POWER N L1 P N L1 PO N L1 POW N L1 POWE N L1 POWER DEPL N L1 POWER N L1 POWER D N L1 POWER DE N L1 POWER DEP N L1 POWER DEPLU N L1 POWER DEPLUGGABL N L1 POWER DEPLUG N L1 POWER DEPLUGG N L1 POWER DEPLUGGA N L1 POWER DEPLUGGAB N L1 POWER DEPLUGGABLE N L1 POWER DEPLUGGABLE N L1 POWER DEPLUGGABLE FROM BOT N L1 POWER DEPLUGGABLE F N L1 POWER DEPLUGGABLE FR N L1 POWER...

Page 6: ... 485 network SMU Tx orange When illuminated indicates that the SMU is transmitting data out onto the RS 485 network Status yellow When flashing indicates the general well being of the on board Bluetooth radio When flashing rapidly indicates that the Bluetooth radio is currently being pro grammed and is not available for Bluetooth connections nor is the SMU able to take a sounding Off indicates the...

Page 7: ...and 21 5mA See Page 8 for the configuration process 3 Error Reaction The 4 20mA analog SMU can be config ured to produce an error signal on the 4 20mA signal Upon an operational error the SMU will produce a current value of 2mA or 23mA The receiving device must be configured with a respective threshold to recognize the signal is outside of the standard operational range 3 21 5mA and that some form...

Page 8: ... phone or tablet from Monitor s website at http www monitortech com apps or scan the following QR Code 1 l Install the app from an e mail Consult factory l If device does not have Wi Fi connection or mobile data service other options like transfering the app from a PC to the device via a USB connection might be available Consult factory App must be connected with the SMU through Bluetooth in order...

Page 9: ... dependent on the protocol selected default address 1 RELAY SETTINGS RELAY ACTION FORCE RELAY RELAY THRESHOLD OFF CYCLE OPERATE ERROR LOW THRESHOLD HIGH THRESHOLD NOT ACT on ACT off No relay action energized whenever power is applied Relay relaxed while SMU is sounding ener gized when bob idle default CYCLE OPERATE Relay relaxed when error is detected energized when error dismissed When distance t...

Page 10: ... READ ONLY Defines physical length of cable Sets max value for relay threshold cycle limit Sounding stops upon measure reaching value Also presets the time values in Descend Assist of Zone 1 Range 1Ft 150Ft typc 1Ft 200Ft special cases SMU will periodically report distance measured thus far while still sounding EXISTING MEASUREMENT This option is only viewable when Descend Assist is ON 0 008 168H ...

Page 11: ...Factory Consult Factory Consult Factory Consult Factory Consult Factory Consult Factory Consult Factory Consult Factory Consult Factory Consult Factory Consult Factory Consult Factory SHOW REG MAP For Modbus protocols only Displays the Modbus register map as can be see in Installation Bulletin 344N 11 Menu Selection for ConfigureSensor App RS 485 Continued Factory Defaults are Shown in Bold Denote...

Page 12: ...es relay energized Use distance from latest measure only update on good cycles relaxed if Genesis When distance thres relay energized When distance thres relay relaxed Use distance from latest measure only update on good cycles relaxed if Genesis Relay temporarily not activated on regardless of status Relay temporarily activated off regardless of status Distance threshold range 0 150ft 0 45 7m def...

Page 13: ...tion is only viewable when Descend Assist is ON CABLE LENGTH CSL READ ONLY Defines physical length of cable Sets max value for relay threshold cycle limit Sounding stops upon measure reaching value Also presets the time values in Descend Assist of Zone 1 Range 1Ft 150Ft typc 1Ft 200Ft special cases 0 008 168H ...

Page 14: ... errors were detected they will be indicated on the HMI2 The following error conditions are analyzed and dis played if applicable Com Error Communication between HMI2 and SMU is faulty Return Error The measurement of descent was greater than the ascent If 4 100mm 1 upward travel Index Error The measurement of ascent was greater than the descent If 4 100mm Motion Error The plumb bob did not move up...

Page 15: ...on cable around rollers measuring wheel and through the wiper seal compartment and mounting flange Do not install wiper seals yet 7 Reattach plumb bob Pass cable through two compression sleeves around thimble and back through compression sleeves Crimp compression sleeves 8 Install wiper seals Install wiper seals as explained in the Wiper Seal Replacement section 9 Re establish operation Remove all...

Page 16: ... The plumb bob did not travel as far when ascending as it did when descending Determine if plumb bob is trapped in material Request another measurement A subsequent motion error confirms an entrapment A subsequent index error indicates that plumb bob has freed itself Request another measurement and errors will likely cease 2 Index Error The plumb bob did not travel as far when descending as it did...

Page 17: ... IN BRACKETS Silo Monitoring Unit SMU Digestible Plumb Bob 6 2190 Standard K Flange 6 3105 5 K Flange 6 3125 10 K Flange 6 3128 Standard Aluminum Plumb Bob 6 3103 Standard Aluminum Teflon Coated Plumb Bob 6 3123 Standard Stainless Steel Plumb Bob 6 3136 Inverted Cone Plumb Bob 6 4106 Inverted Cone Teflon Coated Plumb Bob 6 4126 Ball Float Plumb Bob 6 4108 Ball Float Teflon Coated Plumb Bob 6 4128 ...

Page 18: ...manual to highlight important safety issues Please pay particular attention to these items Electrical Shock Caution SMUs are powered with HIGH VOLTAGE No operator serviceable parts are inside All servicing is to be performed by qualified personnel Each SMU is pro vided with a protective conductor terminal which shall be terminated to earth ground potential See Electrical Installation This product ...

Reviews: