Mono OMEGA TOUCH 400, Operating And Maintenance Manual

Page 1: ...ase quote this serial number OPERATING AND MAINTENANCE MANUAL OMEGA TOUCH DEPOSITOR 400 450 580 Store this document safely and ensure it is available at all times Non availability may affect the servi...

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Page 3: ...CH LMC 04 11 RAC 3 Failure to adhere to the cleaning and maintenance instructions detailed in this booklet could affect the warranty of this machine Omega Touch FOR SAFE WORKING PAY SPECIAL ATTENTION...

Page 4: ...REPARING FOR OPERATION 9A FITTING THE HOPPER 9B FITTING A TEMPLATE 10 0 OPERATING INSTRUCTIONS 1 SELECT PRODUCT TYPE 2 SELECT SAVED NAME OF PRODUCT TYPE 3 CONFIRM SETUP 4 OPERATOR SCREEN 5 EDIT SCREEN...

Page 5: ...computer software gives access to 550 programs which are stored in the memory and easily recalled for use or modification Control is via a colour touch screen with graphically represented products al...

Page 6: ...TENDED HOPPER 980MM 470mm 1330mm 1510mm 898mm MAX 818mm MIN 1451mm extended capacity hopper 1334mm Standard capacity hopper 2111mm 580mm Extended capacity hopper 1981mm 400mm 450mm Extended capacity h...

Page 7: ...of languages 13 Noise level Less than 85dB Electronics All microprocessor controlled NOTE The minimum deposit that can be made depends on several factors recipe mixing method template size nozzle siz...

Page 8: ...ned Use of the machine can prove dangerous if the machine is operated by untrained or unskilled staff the machine is not used for its intended purpose the machine is not operated correctly All safety...

Page 9: ...out hopper template and guard fitted correctly 12 Due to the essential requirement for handling heavy components during cleaning it is recommended that protective footwear be worn when carrying out su...

Page 10: ...upply as specified on the serial number plate on the side of the machine 2 Ensure that the correct fuse rating is fitted in the electrical supply 6 0 ISOLATION IN AN EMERGENCY SWITCH OFF AT THE MAINS...

Page 11: ...sive cleaners All the outer surfaces of the machine should be wiped over daily with warm soapy water HARD AND SOFT DOUGH HOPPERS BETWEEN PRODUCT MIX CHANGES The feed hopper pump assembly template nozz...

Page 12: ...ill have to be supported 4 To reduce weight and bulk separate and remove empty feed hopper from pump assembly whilst still on the machine by unscrewing the wing nuts To gain access to the inner wingnu...

Page 13: ...ed hopper seal 2 Unscrew the end cap retaining nuts from the accessible side of the pump assembly Ensure that the nuts are placed where they will not be lost 3 Withdraw the end cap with the pump gears...

Page 14: ...e lighter and more easily removed 1 Lift off both upper plastic end caps 2 Remove both gears from the assembly one at a time by lifting vertically 3 Remove remainder of pump assembly from the machine...

Page 15: ...in the best product results and consistent operation Make sure the depositor is used on a level floor Ensure flat trays of consistent length width material and edge dimensions are used Ensure undamage...

Page 16: ...se if required 3 Select an existing program or create a new program through the on screen menus see section 10 operation 4 The machine is now ready for operation TEMPLATE HOPPER LIFT COVER SCREEN STOP...

Page 17: ...o the support bars then the feed hopper body onto the pump assembly 1 By hand align pump assembly drive gear roller with drive shaft on machine 2 Fit hopper to pump assembly and secure with wing nuts...

Page 18: ...and nozzles required Nozzles are not required for sheeting staggered or stub templates 2 Attach nozzles to template body 3 Slide template into matching recess at base of pump assembly until the stop...

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Page 20: ...a separate nut 1 Select template and nozzles required 2 Attach nozzles to template body using special nut 3 Slide template into position and hand tighten thumbscrews NOTE Thumbscrews only need to be r...

Page 21: ...FG078 OMEGA TOUCH LMC 04 11 RAC 21 10 0 OMEGA TOUCH OPERATION Omega Touch...

Page 22: ...ERATE THE DEPOSITOR WITH ALREADY SAVED PROGRAMS FOLLOW RED ARROWS AND BOXES TO CHANGE SETTINGS AND CREATE NEW PROGRAMS WHEN KEYBOARD APPEARS A CODE MUST BE ENTERED BY TOUCHING THE NUMBERS IN THE CORRE...

Page 23: ...T EDITING COPYING DELETING PROGRESS TO NEXT SCREEN SHELL PASSWORDS ARE REQUIRED FOR THESE FUNCTIONS SEE PART 8 TO LAST SCREEN TOWER WITH TWIST TOWER 1 TOUCH THE SCREEN FOR THE TYPE OF PRODUCT REQUIRED...

Page 24: ...WN LIST COPY ALLOWS COPYING OF SELECTED PROGRAM GO TO PART TO NEXT SCREEN EDIT GOES TO EDIT SCREEN TO ADJUST PROGRAM OF SELECTED PRODUCT GO TO PART DELETE ALLOWS DELETION OF SELECTED PROGRAM GO TO PAR...

Page 25: ...MPLATE TYPE NON ROTARY ROTARY TO AVOID MACHINE DAMAGE ONLY PRESS CONFIRM BUTTON WHEN ALL PARTS ATTACHED TO THE MACHINE ARE AS SHOWN ON THE SCREEN 3 MACHINE MUST BE SET AS SHOWN ON THE SCREEN THEN PRES...

Page 26: ...GH WEIGHT VALUE ROTARY PROGRAM NAME 4 NON ROTARY MACHINE IS SET AS SHOWN ON THE SCREEN THIS SCREEN CONTROLS THE ACTIONS REQUIRED BY THE OPERATOR RETURN TO LAST SCREEN START MANUAL FEED IN TRAY DEPOSIT...

Page 27: ...SUCK BACK QUANTITY TABLE JOG DISTANCE mm OVERALL MACHINE SPEED OF MAXIMUM SAVE EDITS EXIT THIS SCREEN ENTER TRAY SETUP SCREEN PRIME PUMP SOFT DOUGH SHOWN START MANUAL MODE TEMPLATE TYPE ROTARY NON RO...

Page 28: ...IME PUMP HARD DOUGH SHOWN DEPOSIT QUANTITY FOR EACH LAYER 0 SETTING ERROR INDICATOR BOXES TURN RED WHEN INCORRECT SETTING MADE OTHER SETTING BUTTONS ARE THE SAME AS LAST PAGE EXAMPLE SHEETING STRIP DE...

Page 29: ...TRAY SURFACE NOZZLE ROTATION NUMBER OF TURNS DURING DEPOSIT RED TRAY SETUP BUTTON FORCES USER TO ENTER AND CHECK TRAY SETUP VALUES OTHER BUTTONS GREYED OUT DEPOSIT QUANTITY FOR END OF PRODUCT VE VALU...

Page 30: ...Y WHEN USING MANUAL OVER RIDE DISTANCE mm BETWEEN ROWS WHEN USING MANUAL OVER RIDE MANUAL OVER RIDE FOR ROW SPACING ON OFF TRAY EDGE HEIGHT mm WIPE BACK BUTTON DISTANCE MOVED BY TRAY AFTER DEPOSIT PRO...

Page 31: ...OPY PRESS THEN ENTER PROGRAM LIST POSITION REQUIRED TO COPY TO PRESS OK 6 HIGHLIGHT PROGRAM TO COPY PRESS COPY CONFIRM COPY TO POSITION IS CORRECT PRESS OK PROGRAM DETAILS ARE COPIED TO NEW LOCATION M...

Page 32: ...FG078 OMEGA TOUCH LMC 04 11 RAC 32 DELETE 7 HIGHLIGHT PROGRAM TO DELETE PRESS DELETE MOVE HIGHLIGHT UP MOVE HIGHLIGHT DOWN TO CONFIRM DELETE IS CORRECT PRESS OK...

Page 33: ...60 RESET FACTORY DEFAULTS CHANGE EDIT COPY PASSWORD CHANGE EDIT COPY DELETE PASSWORD 6 7 1234 SCREEN ADJUSTMENT OR OR OR FINE C0ARSE 9 THIS SECTION IS FOR TRAINED ENGINEERS ONLY THIS SECTION IS FOR TR...

Page 34: ...TRAY IS BROUGHT BACK PASSED THE TRAY SENSOR WHEN RETURNING TO OPERATOR SPEED VALUE THAT TRAY IS FED UP TO TRAY SENSOR EXIT THIS SCREEN GO TO NEXT SCREEN ENGINEERING SETTING 2 NEXT PAGE THIS SECTION I...

Page 35: ...FAULT ACCELERATION FOR PUMP DEFAULT ACCELERATION FOR JOG DEFAULT ACCELERATION FOR TRAY PUMP SPEED WHEN USING PRIME BUTTON DEFAULT TRAY SPEED MOVEMENT BETWEEN ROWS DEFAULT JOG SPEED VERTICAL AFTER DEPO...

Page 36: ...N ROTARY TEMPLATE DISTANCE mm FROM HARD DOUGH HOPPER DEPOSITING CENTRELINE TO TRAY EDGE DETECTION POINT USED IN ROW SPACING CALCULATIONS DISTANCE mm FROM SOFT DOUGH HOPPER DEPOSITING CENTRELINE TO TRA...

Page 37: ...OTARY THIS SECTION IS FOR TRAINED ENGINEERS ONLY GEARBOX RATIOS GO TO NEXT SCREEN ENGINEERING SETTING 5 NEXT PAGE EXIT THIS SCREEN GO TO PREVIOUS SCREEN ENGINEERING SETTING 3 PREVIOUS PAGE CAUTION DO...

Page 38: ...SPEED ROTARY SPEED JOG SPEED THIS SECTION IS FOR TRAINED ENGINEERS ONLY EXIT THIS SCREEN GO TO PREVIOUS SCREEN ENGINEERING SETTING 4 PREVIOUS PAGE WIPE BACK DEFAULT SETTINGS SEE 5A CAUTION DO NOT ATT...

Page 39: ...HOPPER COVER SAFETY BEAM STOP BUTTON THIS SCREEN INDICATES A FAULT CONDITION IN THE SAFETY AREAS WHEN RED CLOSE COVER OR CLEAR OBSTRUCTIONS TO CLEAR FAULT WHEN INDICATOR GOES GREEN FAULT HAS BEEN CORR...

Page 40: ...EAR THE OBSTRUCTION AND PRESS TO PROCEED PRESS THIS BUTTON IF MORE INFORMATION IS REQUIRED AS TO WHICH MOTOR IS AT FAULT IF THE FAULT IS NOT OBVIOUS AND NOT ABLE TO BE CLEARED SAFELY A SUITABLY TRAINE...

Page 41: ...C 41 11 0 MAINTENANCE Under most conditions the machine only needs to be kept clean and used as instructed in this manual Omega Touch WARNING DO NOT UNDER ANY CIRCUMSTANCES USE A WATER HOSE OR PRESSUR...

Page 42: ...he machine serial number found on the silver information plate of the machine and on the front cover of this manual UK SERVICE SPARES and OVERSEAS SUPPORT Omega Touch Queensway Swansea West Industrial...

Page 43: ...13 0 SPARES Omega Touch TOUCH VERSION...

Page 44: ...01 99 010 DEPOSIT MOTOR B781 74 001 HMI CF CARD B801 80 017 HMI B801 94 009 36V PSU B782 93 001 24V PSU B801 93 005 HOPPER GUARD SWITCH B818 07 017 DEPOSIT GEARBOX A900 11 090 PHOTOCELL B801 99 010 TR...

Page 45: ...00 06 136 RUBBER FOOT A900 18 006 ROTARY DRIVESHAFT SEAL A900 12 075 DRIVE SPROCKET A900 07 071 V ROLLER CONCENTRIC A900 06 274 ECCENTRIC A900 06 273 V SLIDE M078 03 00016 IDLE SPROCKET A900 07 072 BE...

Page 46: ...A900 07 071 1 Idler Sprocket 16T 1 2 Pitch A900 07 072 1 Circlip Ext Metric 14mm Dia A900 01 280 1 Circlip Ext Metric 24mm Dia A900 01 193 1 Drive Shaft Hopper 078 03 00015 1 Rotary Drive Shaft 078 0...

Page 47: ...EW M078 09 00043 LOWER END BLOCK DRIVE SIDE M078 09 00034 UPPER END BLOCK DRIVE SIDE M078 09 00036 UPPER END BLOCK DRIVEN SIDE M078 09 00037 LOWER END BLOCK DRIVEN SIDE M078 09 00035 DRIVEN ROLLER M07...

Page 48: ...m M073 09 01702 580mm END CAP BUSH M073 09 00600 END CAP SEAL A900 12 074 DRIVE GEAR M073 09 00700 400mm M073 09 01600 450mm M073 09 01700 580mm TEMPLATES ROTARY STANDARD DIE STAGGERED SHEETING NON DR...

Page 49: ...FG078 OMEGA TOUCH LMC 04 11 RAC 49 14 0 ELECTRICAL INFORMATION Omega Touch TOUCH VERSION...

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Page 63: ...1792 564039 Email marketing monoequip com Web site www monoequip com As it is our policy to improve our machines continuously we reserve the right to change specifications without prior notice DISPOSA...