Montgomery Ward 61M-208B Series, Owner'S Manual And Parts List

Page 1: ...MOPED Model Nos ZDW 57008A ZDW 57061A ZDW 57062A Form No 61M 208B Two Cycle Fuel Mixture 50 1...

Page 2: ...ding that this unit is not a field bike Any licensing needed to comply with the existing local or state vehicle requirements in any given area is the sole responsibility of the purchaser 4 The operato...

Page 3: ...s List for Controls 26 Exploded View and Parts List for Engine 27 31 Adjustments 13 Parts Ordering Procedure BackCover Wiring Diagram 17 KNOW YOUR MOPED FIGURE 1 RIGHT HAND VIEW FIGURE 2 LEFT HAND VIE...

Page 4: ...aking performance that can be met or exceeded by the vehicles to which it applies without locking the wheels under different conditions of loading and with partial failures of the braking system The i...

Page 5: ...cle may result in unsafe operating conditions due to premature tire failure unfavorable handling characteristics and excessive tire wear The tire reserve load percentage is a measure of tire capacity...

Page 6: ...al on the crankcase See figure 4 2 f FIGURE 4 J ttL 6 TOOLS REQUIRED FOR ASSEMBLY One 7 16 Open end or box end wrench One 12 Adjustable wrench One 6 Adjustable wrench One 1f4 Standard flat screwdriver...

Page 7: ...r fork See figure FIGURE 7 3 Before assembly check adjusting cone for tightness FIGURE 8 7 4 Place the handle bar In place over the steel balls 8 Place handle bar plate 5 over handle bar and secure wi...

Page 8: ...ON 1 Fuel mixture 50 1 Mix in a clean container 21 12 ounces of SAE 30 or snowmobile oil or 2 cycle oil per gallon of regular gasoline This mixture assures positive lubrication Do not use 10W 30 type...

Page 9: ...heel or pedal the bike with the engine off 7 To change the shut off block position simply turn to 0 or by hand OPERATING STARTING 1 o uel v ee figures 16 17 and 18 9 Shown Off Valve FIGURE 16 FIGURE 1...

Page 10: ...ottle control and applying the hand brake levers located on the handle bars The front wheel brake lever is located on the right hand side See figure 19 The rear wheel brake lever is located on the lef...

Page 11: ...cleaner be sure breather tube is pointed upward and clears the wiring _ NOTE The air cleaner should be cleaned every 600 miles BELT REPLACEMENT The belt is self tensioning at all times No belt adjustm...

Page 12: ...See figure 28 NOTE Upon reassembly of belt guard bolts be sure you have approxi mately 1 8 clearance between bolts and the belt You may have to bend the bolts up or down to make this adjustment 7 Pul...

Page 13: ...NGINE COOLANT Engine heat is dissipated by an amount of coolant sealed in the cylinder block Mixture is 1 3 anti freeze to 2 3 water and gives protection to about 13 degrees Fahrenheit Coolant should...

Page 14: ...ace the speedometer arm in one of the two holes on left hand side of front wheel See figure 35 FIGURE 35 14 4 Place the brake and hub back in the right hand side of wheel Next place the spacer on axle...

Page 15: ...e air pump Don t forget to insert the fuel tank connection seals correctly when reinstalling HEADLIGHT A ND TAIL LIGHT The headIight is always at low it has a 6V 18W sealed beam which is replaceable T...

Page 16: ...e shoes must be replaced e figures 40 and 41 16 CARBURETOR ADJUSTMENT 1 The idle screw is preset at the factory 2 If adjustment becomes necessary use the following steps 3 The idle screw is located on...

Page 17: ...low Red PARTS LIST FOR ELECTRICAL SYSTEM PART DESCRIPTION NO 725 0637 Wire Harness Camp 725 0598 Terminal Block Ass y 725 0599 Kill Button Switch 725 0539 Horn 725 0600 Accessory Switch 725 0592 Headl...

Page 18: ...ZDW 57008A ZDW 57061A ZDW 57062A 31 FORK ASSEMBLY 74 24 18 I 1 f I I I I I I I 72 70 73 ___ __...

Page 19: ...x Scr 1 4 20 x 62 Lg 22 712 0107 Hex Cent L Nut 1 4 20 Thd 23 736 0329 L Wash 1 4 Scr 24 745 0171 Speedometer Gear Box Optional 25 06828 Fork Extension R H 26 745 0170 Speedometer Cable 650mm Optional...

Page 20: ...ZDW 5700BA ZDW 57061A ZDW 57062A MAIN FRAME 20 6J 60 62 I 1 8...

Page 21: ...105 Beii Wash 400 I D x 88 66 732 0433 Extension Spring 50 O D x O D X 060 2 75 Lg 23 750 0445 Split Tubing Spacer 395 x 50 67 06835 Kickstand Ass y X 50 68 736 0119 L Wash 5 16 Scr 24 73 1 0475 Gromm...

Page 22: ...749 0310 Swing Arm Brace Optional 98 710 0376 Hex Scr 5 16 1 8 x 1 00 Lg 99 710 0597 Hex Scr 1 4 20 x 1 00 Lg 100 750 0348 Insi de Taillight Spacer 62 0 0 x 38 1 0 x 3 84 Lg 101 738 0421 Shld Scr 312...

Page 23: ...30 m p h Telescope Spring 1 38 0 D X 941 0 X 1 00 Lg Pulley Half Ass y Shut off Block Hex Ins L Nut M4 Leaf Spring Ass y Hex Scr M4 x 12 Seal Rubber Sleeve 23 REF PART DESCRIPTION NO NO 19 713 0248 S...

Page 24: ...g 9 711 0692 Brake Cam 10 06917 Brake Lever 11 712 2003 Hex Nut M6 12 736 0192 FI Wash 531 I D x 93 O D X 090 13 710 2204 Hex Scr M12 x 1 5 x 150 14 736 0329 L Wash 1 4 Scr 16 746 0344 Brake Cable 38...

Page 25: ...1 oI D x 68 0 D x 44 Lg 11 741 0290 Ball Bearing 12 1 D x 28 0 0 x8 12 750 0430 Spacer 505 1 0 x 63 O D x 3 173 Lg 13 734 0959 105 Dia Rear Cast Hub Ass y 14 713 0246 Sprocket 57 Teeth 50 Pitch 15 069...

Page 26: ...6 0347 ThrottleCable42x3 18 Ext I 6 746 0348 Choh e Cable 42 x 2 0 I Ext 7 746 0286 I Nippier Holder 8 746 0285 Brake Lever Control 9 MA HL3 1 1 1 Comp Truss Mach Scr M6 x15 10 746 0345 Brake Cable 64...

Page 27: ...I SL 0062112 0 Ring 8 ISL 2061334 I Crankcase Gasket 9 SL 00341 07 Spring Washer 86 11 SL 0020169 Hex Nut M6 15 SL 2045460 Cover Clutch 17 SL 2045455 Cover Ignition 21 SL 0015158 Stud Screw M5 x 15 2...

Page 28: ...8227 Piston Ring 13 SL 2031238 Piston Pin 10 x 6 x 32 14 SL 0055144 Ci rcli p A10 15 SL 0015201 Stud Screw 16 SL 00301 00 Washer 6 4 17 SL 0028100 Hex Nut M6 Thermae 18 SL 2200684 Cyl inder Comp 19 SL...

Page 29: ...464 Intake Silencer 17 SL 051 0465 Air Filter Insert 18 SL 051 0466 Intake Silencer Clamp 19 SL 0510467 Float 20 SL 0510468 Inlet Needle 21 SL 0510469 Bowl 22 SL 0510470 Gasket 23 SL 0510471 Main Jet...

Page 30: ...ning Tube 14 SL 2042497 Muffler Screen 5 SL 0062171 0 Ring 25 x 3 15 SL 0060122 Damper 6 SL 2035859 Exhaust Pipe 16 SL 201 1534 Upper Muffler Housing 7 SL 0018191 Star Hd Scr M5 x 20 17 SL 2500372 Mai...

Page 31: ...16 4 Ignition Cable 7 x 355mm 15 710 0467 Truss Mach Scr 10 24 x 6 SL 2300302 Ignition Coil Outer 1 00 Lg 7 SL 0520148 Ignition Coil Inner 16 736 0722 L Wash 10 Scr 8 SL 0520149 Lighting Coil Ill 17 7...

Page 32: ...s please contact or write your nearest Wards Retail Store Service Center Catalog Store or Catalog House Provide the following 1 Model serial num ber and all of the other data shown on the model plates...