Montgomery Ward ZDW-57008A, Owner'S Manual And Parts List

Page 1: ...MOPED v r I Model os 1 ZDW 57008A ZDW 57061A ZDW 57062A Form No 61M 208B A I l I Two Cycle Fuel Mixture 50 1...

Page 2: ...ing 7 This MOPED is designed for hard surfaces such as pavement I 1 Check fuel before starting engine Fuel mixture 50 1 2112 oz two cycle oil to 1 gallon of regular gasoline Do not fill gasoline tank...

Page 3: ...Load 5 Identification 6 Assembly Instructions 6 Prepare for Operation 8 Operating 9 Maintenance 10 Adjustments 13 Wiring Diagram 17 l KNOW YOUR MOPED 1 FIGURE 1 RIGHT HAND VIEW FIGURE 2 LEFT HAND VIE...

Page 4: ...s braking performance that can be met or exceeded by the vehicles to which it applies without locking the wheels under different conditions of loading and with partial failures of the braking system T...

Page 5: ...may result in unsafe operating conditions due to premature tire failure unfavorable handling characteristics and excessive tire wear The tire reserve load percentage is a measure of tire capacity not...

Page 6: ...metal on the crankcase See figure 4 FIGURE 4 2J1 1167 6 TOOLS REQUIRED FOR ASSEMBLY One 7 16 Open end or box end wrench One 12 Adjustable wrench One 6 Adjustable wrench One 1f4 Standard flat screwdriv...

Page 7: ...ork See figure 7 FIGURE 7 3 Before assembly check adjusting cone for tightness FIGURE 8 7 4 Place the handle bar In place over the steel balls 8 Place handle bar plate 5 over handle bar and secure wit...

Page 8: ...TION 1 Fuel mixture 50 1 Mix in a clean container 2112 ounces of SAE 30 or snowmobile oil or 2 cycle oil per gallon of regular gasoline This mixture assures positive lubrication Do not use 10W 30 type...

Page 9: ...pedal the bike with the engine off 7 To change the shut off block position simply turn to 0 or by hand OPERATING STARTING oc Open fuel valve ee figures 16 17 and 18 9 FIGURE 16 FIGURE 17 Shown Reserve...

Page 10: ...e See figure 20 CAUTION Braking procedure Use rear wheel brake for stopping by actuating the left hand brake lever To assist In stopping the right hand brake lever is to be applied AFTER actuating the...

Page 11: ...air cleaner be sure breather tube is pointed upward and clears the wiring NOTE The air cleaner should be cleaned every 600 miles BELT REPLACEMENT The belt is self tensioning at all times No belt adju...

Page 12: ...d See flgun 28 NOTE Upon reassembly of belt guard bolts be sure you have approxi mately 1 8 clearance between bolts and the belt You may have to bend the bolts up or down to make this adjustment 7 Pul...

Page 13: ...INE COOLANT Engine heat is dissipated by an amount of coolant sealed in the cylinder block Mlxture is 1 3 anti freeze to 2 3 water and gives protection to about 13 degrees Fahrenheit Coolant should ne...

Page 14: ...ce the speedometer arm in one of the two holes on left hand side of front wheel See figure 35 FIGURE 35 14 4 Place the brake and hub back in the right hand side of wheel Next place the spacer on axle...

Page 15: ...ith the air pump Don t forget to insert the fuel tank connection seals correctly when reinstalling HEADLIGHT AND TAIL LIGHT The headlight is always at low it has a 6V 18W sealed beam which is replacea...

Page 16: ...shoes must be replaced see figures 40 and 41 16 CARBURETOR ADJUSTMENT 1 The idle screw is preset at the factory 2 If adjustment becomes necessary use the following steps 3 The idle screw is located o...

Page 17: ...YSTEM REF PART DESCRIPTION NO NO 1 725 0637 Wire Harness Comp 2 725 0598 Terminal Block Ass y 3 725 0599 Kill Button Switch 4 725 0539 Horn 5 725 0600 Accessory Switch 6 725 0592 Headlamp Ass y for Sp...

Page 18: ...I I r I r I 1 ZDW 57008A ZDW 57061A ZDW 57062A 32 31 FORK ASSEMBLY I 77 18...

Page 19: ...Scr 1 4 20 x 62 Lg 22 712 0107 Hex Cent L Nut 1 4 20 Thd 23 736 0329 L Wash 1 4 Scr 24 745 0171 Speedometer Gear Box Optional 25 06828 Fork Extension R H 26 745 0170 Speedometer Cable 650mm Optional...

Page 20: ...1 I I I I I ZDW 57008A I ZDW 57061A ZDW 57062A MAIN FRAME 20...

Page 21: ...736 0105 Beii Wash 400 I D x 88 66 732 0433 Extension Spring 50 O D x O D X 060 2 75 Lg 23 750 0445 Split Tubing Spacer 395 x 50 67 06835 Kickstand Ass y X 50 68 736 0119 L Wash 5 16 Scr 24 731 0475...

Page 22: ...p Plate R H 97 749 0310 Swing Arm Brace Optional 98 710 0376 Hex Scr 5 16 18 x 1 00 Lg 99 710 0597 Hex Scr 1 4 20 x 1 00 Lg Inside Taillight 100 750 0348 Spacer 62 O D x 38 I D x 101 738 0421 3 84 Lg...

Page 23: ...282 1 38 0 0 X 37 26 SL 005421 Flange Bushing For 20 27 736 0309 m p h Flange Bushing For 25 m p h 28 736 0187 Flange Bushing For 30 29 754 0235 m P h 30 715 0142 Telescope Spring 1 38 0 0 X 94 1 0 X...

Page 24: ...pple 8 732 0361 Extension Spring 9 711 0692 Brake Cam 10 06917 Brake Lever 11 712 2003 Hex Nut M6 12 736 0192 FI Wash 531 I D x 93 O D x 090 13 710 2204 Hex Scr M12 x 1 5 X150 14 736 0329 L Wash 1 4 S...

Page 25: ...121 0 x 28 0 0 x8 12 750 0430 Spacer 5051 0 x 63 0 0 x 3 173 Lg psfJPt 13 734 0959 105 Oia Rear Cast Hub Ass y 14 713 0246 Sprocket 57 Teeth 50 Pitch 15 06921 Screw Lock Strip 16 710 2201 Hex Self Tap...

Page 26: ...Inner Cable 425 746 0347 Throttle Cable 42 x 3 18 Ext 746 0348 Choke Cable 42 x 2 0 Ext 746 0286 Nippier Holder 746 0285 Brake Lever Control Comp MA HL3 11 1 Truss Mach Scr M6 x15 746 0345 Brake Cable...

Page 27: ...Grommet 7 SL 0062112 0 Ring 8 SL 2061334 Crankcase Gasket 9 SL 0034107 Spring Washer 86 11 SL 0020169 Hex Nut M6 15 SL 2045460 Cover Clutch 17 SL 2045455 Cover Ignition 21 SL 0015158 Stud Screw M5 x...

Page 28: ...ng 13 SL 2031238 Piston Pin 10 x 6 x 32 14 SL 0055144 CirclipA10 15 SL 0015201 Stud Screw 16 SL 0030100 Washer6 4 17 SL 0028100 Hex Nut M6 Thermae 18 SL 2200684 Cylinder Comp 19 SL 2000685 Cylinder He...

Page 29: ...ilencer Clamp 19 SL 0510467 Screw SL 051 0658 Float 20 SL 0510468 Carburetor Slide SL 0510657 Inlet Needle 21 SL 051 0469 Metering Needle SL 051 0115 Bowl 22 SL 0510470 Needle Holder SL 051 0218 Gaske...

Page 30: ...Muffler Gasket 12 SL 2011533 Lower Muffler Housing Washer Flat 6 4 Dia 13 SL 2035856 Inner Tubing Tuning Tube 14 SL 2042497 Muffler Screen 0 Ring 25 x 3 15 SL 0060122 Damper Exhaust Pipe 16 SL 201153...

Page 31: ...tion Ass y Comp Spark Plug Connector 6V 376 Watt Protective Cap 14 SL 0010293 F H Scr AM4 x 16 Ignition Cable 7 x 355mm 15 710 0467 Truss Mach Scr 1 0 24 x Ignition Coil Outer 1 00 Lg Ignition Coil In...