Montigo D3615, Installation & Maintenance Manual

Page 1: ... cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas fitter Distinction INDOOR GAS FIREPLACE D3615 D3615ST Natural Gas or Propane Gas D4815 D4815ST Natural Gas or Propane Gas D7215 D7215ST Natural Gas or Propane Gas Label all wires prior to disconnection when servicing controls Wiring errors can cause...

Page 2: ... voided by and Montigo disclaims any responsibility for the following actions Modification of the fireplace and or components including Direct Vent assembly or glass doors Use of any component part not manufactured or approved by Montigo in combination with this Montigo fireplace system Installation other than as instructed in this manual Consult your local Gas Inspection Branch on installation re...

Page 3: ...7 Installing the CPI Jumper Cable 27 Section 5 Installing the gas line 28 Fuel Type 28 Gas Pressure 28 Gas Connection 28 Mantels Surrounds 29 Finishing Around the Fireplace 29 Sidewall clearances 29 Section 8 Removing Installing the Screen Door 30 Removing the Screen 30 Reinstalling the Screen 30 Removing the door 30 Reinstalling the door 30 Section 9 Installing the Media 31 Firestone Fireglass Qu...

Page 4: ...ical installations must conform to the local codes or in the absence of local codes to the current version of Canadian Electrical Code CSA C22 1 1 Installations in the USA must conform to the local codes or in the absence of local codes to the current version of National Fuel Gas Code ANSI Z223 1 NFPA 54 Electrical installations must conform to the local codes or in the absence of local codes to t...

Page 5: ...roper clearance Firestops installed Exteriorwall roofflashinginstalledandsealedincompliancewithlocalbuildingcode Terminations installed and sealed in compliance with local building code Direct vent termination is highest point in vent assembly Wiring Electrical Section 4 Unswitched power provided to the appliance PPO box Low voltage wire connected to dry contact wall switch non powered Gas Section...

Page 6: ...eries no CSA Nov7 2016 57 000 57 000 39 000 46 000 24 DMS N A 2 25 mm N A 3 5 W C 10 W C 5 5 W C 13 W C 4 0 0 5 48 N A N A 0 16 N A N C D7215NI 2 N A N A LBA120x Distinction Series no CSA Nov7 2016 4 0 0 5 N A N A 0 16 N A N C D7215STNI 2 57 000 57 000 39 000 46 000 N A N A 24 DMS N A 2 25 mm N A 3 5 W C 10 W C 5 5 W C 13 W C ...

Page 7: ...4 497 8 17 15 51 2 23 8 139 16 103 8 4015 16 D3615 SINGLE SIDED DIMENSIONS A B C D E F G H I J K L 517 8 173 8 403 4 N A 377 8 17 151 2 61 8 23 8 135 8 103 8 41 D3615 SEE THROUGH DIMENSIONS A B C D E F G H I J K L 517 8 173 4 403 4 593 4 377 8 17 151 2 813 16 23 8 135 8 103 8 41 D7215 SINGLE SIDED DIMENSIONS A B C D E F G H I J K L 877 8 183 8 763 4 9511 16 737 8 17 151 2 51 2 23 8 135 8 103 8 41 ...

Page 8: ...ET 1 OF 2 WEIGHT DL72ST No Combustible Framing Assembly Finish MATERIAL Revision Date Drawn by DATE NAME 27 02 2018 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CANADIAN HEATING PRODUCTS ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CANADIAN HEATING PRODUCTS IS PROHIBITED PROPRIETARY AND CONFIDENTIAL Y Products Residential Products R D Projects DL72S...

Page 9: ...F G H I J K 593 8 21 4 411 16 953 4 181 2 107 8 767 8 337 16 171 8 129 16 631 8 D3615 SINGLE SIDED DIMENSIONS A B C D E F G H I J K 4915 16 21 4 N A 593 4 171 2 107 8 407 8 24 171 8 129 16 5311 16 D4815 SEE THROUGH DIMENSIONS A B C D E F G H I J K 4915 16 21 4 N A 713 4 1711 16 107 8 527 8 24 171 8 129 16 5311 16 D7215 SEE THROUGH DIMENSIONS A B C D E F G H I J K 593 8 21 4 411 16 953 4 1711 16 10...

Page 10: ...de chase venting 6 x10 on both sides of enclosure Figure 19 d Front chase venting 2 x60 on front of enclosure Figure 19 d Open top chase venting on top of enclosure Figure 19 c Top chase venting 3 x40 on top of enclosure TV recess framing Figure 8 b d Cool Wall Advantage TV recess dimensions TherecessmustbemadefromNon Combustablematerials Recesscan be increased beyond a 4 depth by using a 45 or 90...

Page 11: ...DIAN HEATING PRODUCTS IS PROHIBITED July 25 17 10 30 24 AM SCALE TV Kit Framing SHEET SIZE CF 26 05 2017 CF 1 19 2017 Y Products Residential Products R D Projects DL63 Cad Drawings Manual Y Products Residential Products R D Projects DL63 Cad Drawings Distinction SHow Unit TV Kit Framing 1 32 015 005 1 UNLESS OTHERWISE SPECIFIED ALL BENDS ARE 90 DIM ARE IN INCHES FRACTIONAL X XX X XXX ANGULAR CHEC ...

Page 12: ...5 THREE PLACE DECIMAL 005 ANGULAR 5 ALL BENDS ARE ASSUMED TO BE 90 UNLESS NOTED OTHERWISE Revision Date Drawn by DATE NAME 05 05 2017 PROPRIETARY AND CONFIDENTIAL Y Products Residential Products R D Projects Distinction Accessories Heat Distribution Channel GR0003 September 19 18 11 12 13 AM SCALE DM Description GRSDH Sidewall Cavity Venting Louver Horizontal A Revision 400 15 748 200 7 874 REVISI...

Page 13: ...ontigo dealer to discuss power venting options Notes For Planning Venting Included Restrictor plates 1 Baffle 1 5 Baffle 1 75 Baffle The distinction is supplied with 3 different sized restrictor plates to improve flame efficiency The size of restrictor used largely depends on the number of elbows used in the vent run as well as vertical rise Lengthy vertical runs without elbows would generally req...

Page 14: ...1 5 and 1 restrictor is also supplied NOTE If using a restrictor use an IR gun to measure the glass temperatureafter1hourofrunning andensuretheglasstemperature does not exceed 470 F and ensure that none of the media and no part of the door has discoloured Minimum 36 from top of unit before attaching an elbow V1 V1 H1 V2 Section 3 3 1 Venting Layouts D3615 D3615ST D4215 D4215ST D7215 D7215ST Vertic...

Page 15: ...mum 36 from top of unit before attaching an elbow Horizontal Ter Vertical Termination 3 Elbows V1 V1 V2 H1 H1 H2 Horizontal Termination 1 Elbow D3615 D3615ST D4215 D4215ST D7215 D7215ST Vertical Minimum V1 V2 3 4 5 6 7 8 9 10 Horizontal Maximum H1 H2 2 6 10 12 15 18 21 24 D3615 D3615ST D4215 D4215ST D7215 D7215ST Vertical Minimum V1 3 4 5 6 7 8 9 10 Horizontal Maximum H1 2 6 10 12 15 18 21 24 ...

Page 16: ...unit before attaching an elbow Horizontal Termination 3 Elbows Horizontal Termination 3 Elbows V1 V2 H1 H2 Minimum 36 from top of unit before attaching an elbow D3615 D3615ST D4215 D4215ST D7215 D7215ST Vertical Minimum V1 3 4 5 6 7 8 9 10 Horizontal Maximum H1 H2 2 6 10 12 15 18 21 24 D3615 D3615ST D4215 D4215ST D7215 D7215ST Vertical Minimum V1 V2 5 6 7 8 9 10 Horizontal Maximum H1 H2 10 12 15 1...

Page 17: ...nationlocationmustbeaminimum6 fromamechanicalairinlet A maximum of three offsets each offset is made up of 2 90 bends may be made for vertical vent runs Firestops must be installed as required by National local codes Ensure all horizontal runs are supported with a minimum of 3 supports per 10 of venting Install all roof flashing and storm collars as shown Figure 9 Top vent Roof mounted termination...

Page 18: ...hed wall construction using a minimum of 4 screws 3 Insert the termination into the MOSR frame as shown here from the inside and attach to the MOSR by installing a min quantity of 4 bolts into the threaded nuts on the MOSR Frame Installation of termination frame at time of framing in masonry Terminations with a BSR frame allow the installation of the frame in masonry prior to the installation of t...

Page 19: ...ity of internal supports For flex venting place the springs supplied with the pipe kit between the outer and inner pipes to keep the pipes separate and avoid any possible hot spots Montigo recommends the use of a flex section for the final pipe connected directly to the fireplace offering greater flexibility of installation and absorption of movement Firestops must be installed as required by Nati...

Page 20: ...XT12 12 f f PXT20 20 f f 58DVA 08A 12 58DVA 16A 20 Rigid Telescopic Pipe 58DVA 17TA 58DVA 24TA E Elbows 5 8 Vent PEL 90MM m m 90º PEL 90FF f f 90º PEL 90FM f m 90º PEL 45FM f m 45º 58DVA E30 30 58DVA E45 45 58DVA E60 60 58DVA E90 90 Support Ring Plate PSPXT 8 58DVA DC Firestop FS 8 58DVA WFS 58DVA FS Roof Flashing PRF 7 1 12 7 12 pt PRF 12 7 12 12 12 pt 58DVA FF flat roof 58DVA F6 0 12 6 12 pt 58D...

Page 21: ...f m 45º 5DE45 45 5DE90 90 Support Ring Plate PSPXT 8 5CS Firestop FS 8 5CS Heat Shield RHS101 5WT 5WTE Attic Radiation Shield 5AS 5RDS Wall Support 5WS Offset Support 5OS Vaulted Ceiling Support 5SS Storm Collar SC8 5SC 5SQSC Montigo Fireplace Adapter TM 5AA6 Montigo Termina tion Adapter TM 5TA1 Component Montigo Part Number MetalFab Part Number Rigid Sections 5 8 Vent PEXT 1 12 f m PEXT 2 24 f m ...

Page 22: ...ucture Figure 11 RHS102 Installation Install by sliding over vent pipe where it passes through the combustible construction Figure 11 b RHS101 Installation Install by sliding Outer Section over vent pipe where it passes through the combustible construction Figure 11 c Heat Shield After sliding the outer section in place Section 3 5 Heat Shields 1 4 min Both sides Typical Drywall sheetrock Drywall ...

Page 23: ...ved from the firebox 3 Loosen the 4 screws securing the burner strip to the stands 4 Carefully slide out burner strip from the firebox 5 Unscrew brackets securing metal plate to the bottom of the firebox 6 Remove metal plate from bottom of the firebox Figure 12 Removal of the pilot cover Figure 12 c Removing the media trays Figure 12 d Removing the Burner screws Figure 12 e Removing the Burner Fig...

Page 24: ... with the Propane Conversion instructions 5 Use screwdriver to carefully detach spring clip from the pilot hood Spring clip will be reused 4 Use 3 8 Socket Driver to loosen off the NG gas orifice replace with Propane orifice as included in package 46DMS for D LI 2 49DMS for DL LI 2 Propane Conversion Tools required 1 Torx T20 Screw Driver Bit 2 3 8 Socket Driver 3 5 32 Allen Key 4 Needle Nose Plie...

Page 25: ...ide of rating plate Attach Rating plate conversion label to rating plate label Place Valve conversion label on valve face 8 The pilot size can be adjusted using a flathead screwdriver to adjust pilADJ screw shown 9 The manifold and inlet pressure can be verified by using a manometer and a 1 8 rubber hose attached to the valve ports shown here top is manifold bottom is inlet 10 Use a soap based lea...

Page 26: ...ABLE SPEED COMFORT FANS GAS ELECTRICAL ACCESS 414 16 5 16 405 15 15 16 304 800 12 68 500 2 11 16 64 2 1 2 170 6 11 16 GAS ACCESS ELECTRICAL ACCESS 414 16 5 16 405 15 15 16 843 33 3 16 420 16 9 16 276 10 7 8 REVISIONS REV DESCRIPTION DATE CHANGED BY DWG NO DL63 Full Assembly 16 DIMENSIONS ARE IN INCHES TOLERANCES FRACTIONAL 1 32 TWO PLACE DECIMAL 015 THREE PLACE DECIMAL 005 Revision Date Drawn by D...

Page 27: ...the pilot is partially recovered as heat into the building so it does not waste as much energy as running a pilot in the off season A connector is supplied with this unit that can be plugged into the wire harness connected to the controller This Jumper Cable gives the Remote Control the ability to operate the CPI IPI switch and set the unittooperateineithercondition CPImeans ContinuousPilotIgnitio...

Page 28: ...in Air Intake Box Brace 2 E 18 GA Satin Left Right Spacer 4 D 20 GA Satin Firebox Bottom Support 1 D 18 GA Satin Firebox Bottom Side Support 2 D 16 GA Satin Burner Mounting Bracket Right 1 A 18 Ga Satin Burner Mounting Bracket Left 1 A 18 GA Satin Coated Bottom Window Bracket Holder 6 A 20 GA Satin Lower Brace 8 B 18 GA Satin 0 14 INTAKE COLLAR 4 A 22Ga SATIN Service Door 1 B 20 GA Satin Fan Brack...

Page 29: ...12 13 14 1 18 5 22 11 28 29 30 31 32 33 34 15 2 19 6 23 12 16 3 20 9 26 7 24 13 17 4 21 10 27 8 25 14 Vertical Height In Mantle width In Concrete board Combustible facing allowed on D36 and D48 above this line Combustible facing allowed on D72 above this line Combustible mantle allowed Edge of door frame Sidewall Top of fireplace opening 1 8 Gap TOP OF UNIT METAL FRAMING KIT Finishing Around the F...

Page 30: ...ee tabs at the base of the screen Figure 20 b Lift out the Retaining Tabs and screen NOTICE STEP 1 Remove lower valve blinds and screen setting bar STEP 1 The upper frame of the door is pushed into the top channel before the bottom is pushed into place STEP 2 Ensure the tool is firmly in the lower end of the slot as shown Then pull toward you door will unlatch repeat for other buckles STEP 2 Buckl...

Page 31: ... any media Optional Driftwood Logset The Fireplace has the option of installing a drift wood log set Once the base media of fireglass firestones or speckled stones has been placed the log set can be installed Ensure logs are securely placed and will not tip or fall Log Kit Installation Log kits used to create D7215 Single Sided 1 LGS58 1 LGS59 1 LGS57 Log kits used to create D7215 See Through 1 LG...

Page 32: ...S59 LOG F LGS59 LOG B LGS58 LOG 5 LGS58 LOG 1 LGS57 D3615 Single Sided Driftwood Kit D3615ST See Through Driftwood Kit LGS59 LOG E LGS59 LOG E LGS59 LOG B LGS59 LOG F LGS59 LOG A LGS59 LOG E LGS59 LOG D LGS59 LOG B LGS59 LOG D LGS59 LOG A LGS59 LOG C LGS59 LOG C LGS59 LOG F ...

Page 33: ... LOG E LGS59 LOG D LGS59 LOG B LGS59 LOG D LGS59 LOG A D4815ST See Through Driftwood Kit LGS59 LOG C LGS59 LOG C LGS59 LOG F LGS58 LOG 6 LGS59 LOG F LGS59 LOG B LGS59 LOG D LGS58 LOG 5 LGS58 LOG 4 LGS57 LGS57 D4815 Single Sided Driftwood Kit LGS59 LOG E LGS59 LOG A LGS58 LOG 1 ...

Page 34: ... LGS58 LOG 6 LGS59 LOG F LGS58 LOG 5 LGS57 LOG A LGS58 LOG 1 LGS58 LOG 4 LGS59 LOG B LGS59 LOG D LGS58 LOG 2 LGS59 LOG A LGS58 LOG 3 LGS59 LOG C LGS59 LOG E D7215 Single Sided Driftwood Kit Step 1 D7215 Single Sided Driftwood Kit Step 2 ...

Page 35: ...XG0222 35 Installation LGS58 LOG 4 LGS59 LOG E LGS58 LOG 3 LGS59 LOG A LGS58 LOG 2 LGS58 LOG 5 LGS59 LOG F LGS59 LOG B LGS58 LOG 1 LGS59 LOG D LGS59 LOG C LGS59 LOG 6 D7215 See Through Driftwood Kit ...

Page 36: ...ITE GREEN Lights ON OFF CONTROL MAIN Power 120VAC 60 Hz 6 Amps SPARK SENSOR RED BLACK BATTERY PACK MAIN ON OFF SWITCH YELLOW GREEN PILOT R ORANGE GREEN BLACK BROWN YELLOW ORANGE 6 10 6 OPTIONAL CPI IPI SWITCH WHITE LED Lights LED1 Red LED LED2 Amber LED SW1 LED o tro e r LED power s pp y white white white BLACK WHITE VARIABLE SPEED COMFORT FANS Multicolored LED Lights Fan Kit only available in Sin...

Page 37: ...lace instructions 10 Loop Pilot wires from behind control board drawer to the front Plug into X2 and X3 8 Place Fan wire on leftside firebox floor with adhesive wire pad For fan Install instructions see Optional fan kit Install Replace instructions 11 Valve wires are plugged into the valve in the Green Red and yellow ports respectively Figure 24 e On Off switch through drawer Figure 24 i LED wire ...

Page 38: ...oor please see the door install removal section For instructions on how to remove the burner tray please see the burner tray section 4 Place Glass plate where metal plate sat before secure using existing metal brackets Screw in halfway on one side first then fully on the other side then fully tighten first side 5 Reinstall burner strip 6 Reinstall media tray 7 Reinstall pilot cover and door screen...

Page 39: ...efore you begin Always ensure the kit part number is correct for the fireplace model and all kit contents are included The model number may be found on the rating plate under the valve blind of the fireplace Installation Step 1 Slide back panel s into top track carefully push the base of the panel onto the lower ledge Step 2 Side panels are slid into the lower track and set into place using the pr...

Page 40: ...rews into the valve body Use a standard screwdriver or T20 Torx bit and tighten to the screws with a fixing torque of 251b in 5 IN THE EVENT THAT THE THREADS OF THE VALVE ARE STRIPPED OR DAMAGED REPLACE THE VALVE 7 Install the enclosed identification label G to the valve body where it can be easily seen 8 Make STEPPER MOTOR and valve electrical connections apply gas to system and relight appliance...

Page 41: ... Locate fan wiring harness 5 Connect control board connector located fastened on the bottom leftside of the firebox to fan harness 6 Connect fans to harness connectors tuck wires away from LED strip To Fan To Control Box To Fan To Fan Figure 27 Fan kit Figure 27 b prepare velcro strips Figure 27 c secure the fans Figure 27 d secure the fans Figure 27 e Locate fan wiring harness Figure 27 f Connect...

Page 42: ...Red Diagnostic Light LED2 Amber Programing Remote Control Light Power 3 15A Fuse Stepper Motor Main Harness Main ON OFF Switch Sensor Igniter Manifold Pressure Test Connection Pilot Adjustment Screw Inlet Pressure Test Connection Output Regulator Control Optional ...

Page 43: ...rete board measurement includes 2 to allow coverage of the recommended fireplace platform and to avoid driving screws into important components inside the fireplace box NOTICE Cement Board Install Install the supplied non combustible cement board to overlap the new horizontal vertical 2 x 4 s place the non combustible wall board above the fireplace throat allowing 1 8 clearance from the rim above ...

Page 44: ...ments 1 Pilot Assembly 2 Proflame Gas Valve 3 Proflame 2 Control Module 4 Wiring Harness 5 Variable Speed fans 6 AUX Button turns power ON to the LED Controller 7 Proflame 2 remote control 8 Battery Pack 9 Manual override switch NOTE Can not be used with home automation systems SW1 Programing Button LED1 Red Diagnostic Light LED2 Amber Programing Remote Control Light Blue Back lit LCD display On O...

Page 45: ...e time Look at the LCD screen on the Remote Control to verify that a C or F is visible to the right of the Room Temperature display Turn On the Fireplace With the system Off turn the master override switch to on and press the On Off Key on the Remote Control The Remote Control display will show some other active Icons on the screen At the same time the Control Module will activate the fireplace A ...

Page 46: ... will change to show that the room thermostat is On and the set temperature is now displayed To adjust the set temperature press the Up or Down Arrow Keys until the desired set temperature is displayed on the LCD screen of the Transmitter Smart Thermostat Remote Control Operation The Smart Thermostat function adjusts the flame height in accordance to the difference between the set point temperatur...

Page 47: ...ally take out one battery see Figure 26k 2 Insert the battery while holding down the thermostat button The remote screen will display Clr while the button is held down See Figure 26l 3 To enable thermostat repeat steps 1 2 The remote screen will display set while the thermostat button is held down Accent Light Control The fireplace may be equipped with accent lights The auxiliary function controls...

Page 48: ... Adjustable 19 Yellow color glitters Adjustable Adjustable 20 Circulation mode Item Parameters Working Voltage AAA 2pcs 3V Radio Frequency 2400 2483 5MHz Modulate Method GFSK Transmit Power 6db Standby Power Consumption 10uA Remote Distance 20 30m Dimension 110 52 30mm Figure 30 LED remote Figure 30 b Remote parameters Figure 30 c Remote modes Use AUX function to turn power on to LED NOTE The colo...

Page 49: ...m During the initial firing Silicone seals will off gas leaving a visual deposit of a white substance on combustion chamber walls This can easily be removed using normal household products Use a vacuum cleaner or whisk broom to keep the control compartment burner and firebox free from dust and lint Section 10 Cleaning and Maintenance Annual inspection list for determining safe operation of a direc...

Page 50: ...tion air inlet to other appliance for appliance 100 000 BTU H 30 KW 12 inches 12 inches M clearance to forced air supply inlet 6 feet 3 feet above air inlet N clearance above paved sidewalk or paved driveway located on public property 7 feet 7 feet P clearance under veranda porch deck or balcony 22 inches to combustibles 16 inches to non combustibles 22 inches to combustibles 16 inches to non comb...

Page 51: ...s NG or liquefied petroleum LP only Burning conventional fireplace fuels such as wood coal or any other solid fuel will cause damage to the appliance produce excessive temperatures will result in a fire hazard and void all warranties This warranty is transferable The appliance must remain in its original place of installation to be valid If the components of the appliance covered by this warranty ...

Page 52: ...en consent of The Companies The Companies shall in no event be responsible for any warranty work done without first obtaining the Companies written consent The Companies employees and dealers have no authority to make any warranties to neither alter this warranty nor authorize any remedies in addition to or inconsistent with those stated within this warranty IF WARRANTY SERVICE IS NEEDED To make a...

Page 53: ...sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS Appendix C Amendment Gas Fireplace Equipment sold in the State of Massachusetts 5 08 Modifications to NFPA 54 Chapter 10 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon insp...

Page 54: ...XG0222 Installation Maintenance Manual DISTINCTION Vented gas fireplace heater ...