Montigo P52DF, Installation & Maintenance Manual

Page 1: ...ld Optical radiation Non ionizing radiation Radiation Hazardous to the Environment Danger of harming your hands Irritant Cutting Watch your step Slippery floor High temperatures Glass hazard Danger of suffocation High voltage Toxic Flammable materials Corrosive Fork lift trucks Danger overhead crane Explosion risk Oxidising Danger of death Biohazard Laser Radiation Danger of entrapment Hot surface...

Page 2: ...Section 3 3 Installing a Wall Mounted Direct Vent Termination 5 10 12 Section3 3 1 InstallingaWallMountedDirectVentTermination 5 8 12 Section 3 3 2 Venting Layout 13 Section 3 4 Venting Components 16 Section 3 5 Heat Shields 17 Section 4 Wiring 18 Section 5 Installing the Gas Line 19 Section 5 1 Fuel Conversion 19 Section 5 2 Gas Pressure 19 Section 5 3 Gas Connection 19 Section 6 Finishing 20 Sec...

Page 3: ...llyfollow the instructions laid out in this Installation Operation and Maintenance Manual and retain it for your future reference Pay special attention to all cautions warnings andnoticesthroughoutthismanualintended to ensure your safety This manual covers installation operation and maintenance Lighting operation and care of this fireplace can be easily performed by the homeowner All installation ...

Page 4: ...n Electrical Code CSA C22 1 1 Installations in the USA must conform to the local codes or in the absence of local codes to the current version of National Fuel Gas Code ANSI Z223 1 NFPA54 Electrical Installations must conform to the local codes or in the absence of local codes to the current version of the National Electrical Code ANSI NFPA 70 See Appendix C for installation within the State of Ma...

Page 5: ...Page 5 P52DF Indoor Gas Fireplace XG0196 150204 3 Installation LB1223 V5 1 SIT IPI with screen DEC06 2014 Teklynx LabelView Demo Figure A Rating Plate for IPI eletronic ignition Rating Plate Sample ...

Page 6: ...on Checklist on Page 4 for generalinformationonpreparingforasuccessfulinstallation of your fireplace The P52DF fireplace may be installed in any location that maintains proper clearances to air conditioning ducts electrical wiring and plumbing Safety as well as efficiency of operation should be considered when selecting the fireplace location Select a location that does not interfere with room tra...

Page 7: ...sure for the unit with framing materials Theframedopeningfortheassembledfireplaceis52 wide x 43 high x 24 1 2 deep see Figure 2 NOTE When constructing the framed opening please ensure there is access to install the gas line when the unit is installed See Figure 21 Figure 4 Combustible Framing for shelves over the fireplace Top vent 24 1 2 52 43 Noncombustible Stud 37 Note When sheetrock is not use...

Page 8: ...fthefirebox NOT the insulated flange Clearance to the insulated flange is 1 Figure 6d Securing the Nailing Flange Extension Installing the Nailing Flange Extension Part No P52087 Thesuppliednailingextensionmustbeplacedalongthetop edge of the fireplace and securely fastened into place as shown in figure 6d Note The nailing flange extension can be substituted with a piece of NON Combustible material...

Page 9: ...n joining Montigo vent pipes and components UNITS CANNOT BE REAR VENTED STRAIGHT THROUGH THE WALL REAR VENT APPLICATIONS MUST BE MULTI ELBOW 5 Inner Flue Collar Outer Flue Collar Flue Gasket Flue Cover Plate 10 Flue Gasket Flue Cover Plate 10 Outer Flue Collar 5 Inner Flue Collar Note Images are shown without screens for clarity purposes However your fireplace should not be operated without proper...

Page 10: ... termination must be a minimum 2 higher than where the termination exits the roofing materials asphalt shingles cedar shakes etc This distance should be measured from the high side of the roof slope where the flue flashing intersects the roofing materials see Figures 8 to 8c Termination location must be a minimum 6 from a mechanical air inlet For a more detailed diagram of allowed termination loca...

Page 11: ... 8c 5 8 Rear vent Roof mounted venting 1 90 bend 8 min Support ring Support plate 32 max Termination 12 Max PVTK1 PEXT Sections Note Images are shown without screens for clarity purposes However your fireplace should not be operated without proper installation of screens ...

Page 12: ...re 9a Installing a RTO termination heat guard Framing Exterior Sheathing Fastening Hardware minimum 4 screws 17 17 RHS 104 Not shown Section 3 3 1 Installing a Wall Mounted Direct Vent Termination 5 8 Thissectionappliestoinstallationswherethedirectvent termination will be wall mounted with 5 and 8 pipe 1 Installation of Termination with built in frame above 8 from the top of the unit A Termination...

Page 13: ...mple C Unacceptable Installation If the vertical dimension from the floor of the fireplace is 60 and the horizontal run to the wall flange of the vent termination is 144 this would not be an acceptable installation Figure 11a 5 8 Top Vented wall mounted installation with one 90 bend The vent run must comply with Venting Graph for Top vent wall mounted terminations Figure 11 Section 3 3 2 Venting L...

Page 14: ...mination is 138 this would be an acceptable installation Example B Unacceptable Installation If the vertical dimension from the hearth is 48 and the horizontal run to the wall flange of the vent termination is 72 this would not be an acceptable installation Example C Unacceptable Installation If the vertical dimension from the floor of the fireplace is 60 and the horizontal run to the wall flange ...

Page 15: ...e turned to obtain desired degree of angle required but must not exceed 45 Note Throughthewallventingkitsarealsoavailable for both the Straight and the Corner Installation The Kit includes a RHS 104 heat shield a RFL 2 f f flexible pipe andaterminationwithorwithoutamountingframe Flue Collar REXT 1 REL 90 Elbow REL 45 Elbow RXT 20 104 RTO 4F RFL4 RTO 4F 104 Note For corner installation you need a m...

Page 16: ...ial Rigid pipe may be cut less than half way from the female end only Ensure when cutting sections of rigid pipe to maintain integrity of internal supports Place the springs supplied with the pipe kit between the outer and inner pipes to keep the pipes separate and avoid any possible hot spots IMPORTANT Please Refer to your Building Envelope Engineer or Waterproofing Consultant forareviewof ALLpen...

Page 17: ...t Shield Outer Section Termination frame to the structure Figure 16 RHS 102 RHS 104 Installation Minimum requirements Combustible framing Termination Drywall sheetrock Outer Section Vent pipe RHS 104 Heat Shield RHS 104 Heat Shield Inner Section Figure 16a RHS 102 RHS 104 Installation Minimum requirements Figure 15a RHS104 Installation RHS104 Heat Shield 27 Min RTO 4Termination 36 Min RHS 102 Heat...

Page 18: ...e replaced with the same type or its equivalent Models P52DFN F P52DFL F Figure 18 Electrical connection access 5 5 8 2 0 8 5 2 8 0 8 5 Figure 17 Wiring Diagram for P52DF with SIT Proflame 2 Electronic Ignition 1 5V AA type 1 5V AA type 1 5V AA type 1 5V AA type BLACK WHITE WHITE BLACK BLACK WHITE GREEN VARIABLE SPEED COMFORT FANS Lights ON OFF CONTROL MAIN Power 120VAC 60 Hz 6 Amps SPARK SENSOR R...

Page 19: ...res Gas line sizing requirements will be determined in ANSI Z223 1 National Fuel Gas Code in the USA and CAN CGA B149 in Canada Pressure requirements are Gas Pressure Natural Gas Propane Minimum inlet pressure 5 5in w c 11in w c Manifold pressure 3 5in w c 10in w c The manifold outlet pressure is set from the factory to the appropriate pressure but should be verified To check pressures control val...

Page 20: ...nd on the front of the fireplace provided that they do not project beyond shaded area shown in Figure 20 Fireplace Facing When sizing the finish material for your fireplace it is importanttorememberthefollowing THEOPENINGMUST NOT BE OBSTRUCTED IN ANY WAY to do so restricts the air supply for the control compartments and heat exchangeritalsopreventsaccessforservicingcontrols The face of the firepla...

Page 21: ...e Make sure the tabs and screens are lowered all the way down into the Screen Tab Receptacles on the fireplace Then push each Upper Screen Stud on the top corners of the screen into the Upper Screen Stud Receptacles in the fireplace Figure 21b Screen Installation and Removal Figure 21a Screen Door Numbers Replacement Parts 1 12 DWG NO SHEET 1 OF 1 WEIGHT P52DF SCREEN Finish MATERIAL DIMENSIONS ARE...

Page 22: ...p 3 Step 1 Remove the Horizontal cover by placing fingers in both finger holes then pushing away from you and lifting out Place it aside during maintenance or cleaning Install in reverse order Remove the Horizontal Access Panel 2 Step 5 Ensurethetoolisfirmly in the lower end of the slot as shown Then pull toward you Caution hold the tool securely 3 Step 6 Pull hard if necessary to release the spri...

Page 23: ...upplied with firestones Optional fireglass may be purchased from the factory Remove the Door as shown in the previous Instruction Follow these instructions to ensure all parts are removed or replaced as required Once the glass door is removed place the firestones randomly across the pan and the burners as described in Figure 23 to 23f Note Only cover the burner with one layer of designer firestone...

Page 24: ...eckled stones Figure 24a Ensure the stones DO NOT cover the pilot If the firestones are not placed properly ONE LAYER ONLY on burners excessive sooting will result The firestones will get very hot while the fireplace is in operation and should not be handled until cool Figure 23d Completed firestone installation Figure 23e Completed firestone installation Note DO NOT place ANY firestones on top of...

Page 25: ... Log 5 from LGS58 on top of Log 2 Place Log 1 from LGS58 on top of log 2 see figure 25c 3 2 1 5 LGS59 1 2 3 4 5 6 The P52DF has the option of installing a drift wood log set Once the firestones or speckled stones have been installed the log set can be installed Ensure logs are securely placed and will not tip or fall Remove media where logs touch the burner tray to ensure a more secure position Le...

Page 26: ...le of the tray See figure 25i 1 4 Step 10 Place log 6 of LGS58 across log 4 from LGS58 and log 4 from LGS59 see figure 25j 6 Step 11 Watch for sooting for 30 minutes If sooting is present adjust media and or logs to eliminate Step 7 Place log 5 from LGS59 in the back left corner of the burner behind the pilot Place Log 4 from LGS58 on top of log 5 Use stones to help stabilize log 4 See figure 25f ...

Page 27: ...ons 1 STOP Read the safety information above on this label 2 Remove the lower Horizontal access panel 3 Turn ON manual ON OFF switch located below the horizontal access panel if available 4 Turn Incoming gas valve to the ON position 5 Wait 5 minutes to clear out any gas If you smell gas STOP Fol low B in the safety information above on this label If you don t smell gas go to the next step 6 Turn f...

Page 28: ...ed or abrasive cleaners on the glass they will permanently etch the surface Use an approved gas fireplace glass cleaner such as Kel Kem or White off NOTICE Cleaning When the fireplace is first activated there may be some smoke and a visible film may be left on the glass This is a normal condition and is the result of burning of protective coatings on new metal Glass must be cleaned periodically to...

Page 29: ...installed in the remote control and backup battery pack if available 3 Check the 3 15A fuse in the control box and replace if necessary Pilot Igniter sparking but Pilot burner will not light 1 Verify the Inlet and Manifold Gas Pressure are within acceptable limits 2 Check all connections to gas valve 3 Check connection to stepper motor if available Pilot lights but Main burner will not Light 1 Che...

Page 30: ... Igniter Probe Assembly RGC3075 Flame Sensor Rod Assembly RGC3076 Burner Contact Dealer Pilot Tubing 18 RPTA03 Control Module RGC3035 Wiring Harness RGC3041 DC Adapter RGC3043 Door Assembly RDTP52 Replacement Screen RSCP52 Designer Speckled Stones RR350SS Driftwood Log Set LGSPseries Replacement Parts List SIT IPI Proflame 2 P52DF NG Gas Valve with stepper motor RGC3033 LP Gas Valve with stepper m...

Page 31: ...liance 100 000 BTU H 30 KW 12 inches 12 inches M clearance to forced air supply inlet 6 feet 3 feet above air inlet N clearance above paved sidewalk or paved driveway located on public property 7 feet 7 feet P clearance under veranda porch deck or balcony 22 inches to combustibles 16 inches to non combustibles 22 inches to combustibles 16 inches to non combustibles Q clearance above roof 2 feet 2 ...

Page 32: ...mpanies 2 The Montigo Gas Appliance must be subjected to normal use The Gas Appliances are designed to burn gas only Burning conventional fireplace fuels such as wood coal or any other solid fuel will cause damage to the Gas Appliance will produce excessive temperatures and will result in a fire hazard Limitations On Liability It is expressly agreed and understood that The Companies sole obligatio...

Page 33: ...a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall...

Page 34: ...XG0196 150204 3 P52DF Single Sided Gas Fireplace ...