Montigo RP620 Series, Installation & Maintenance Manual

Page 1: ...e General Warning Blank Gas bottles Watch for falling objects Electricity Danger for cutter Entrapment hazard Battery hazard Rotating parts Low temperature Strong magnetic field Optical radiation Non ionizing radiation Radiation Hazardous to the Environment Danger of harming your hands Irritant Cutting Watch your step Slippery floor High temperatures Glass hazard Danger of suffocation High voltage...

Page 2: ...llation Section 2 Framing 8 15 Section 3 Finishing 32 34 Section 4 Wiring 17 18 Section 5 Installing the Gas Line 19 Section 6 Venting 20 27 Section 7 Testing the System 28 Section 8 Removing Installing the Screen and Doors 29 30 Section 9 Installing the Accessories 31 36 Operation 42 Start up Sequence 42 Maintenance 38 40 Appendix 41 42 Appendix A Warranty 41 Appendix B State of Massachusetts 42 ...

Page 3: ...installation operation and maintenance manual is applicable to the models described below Refer to your rating plate to verify included options Warranty and Installation Information See Appendix B The Montigo warranty will be voided by and Montigo disclaims any responsibility for the following actions Modification of the fireplace and or components including Direct Vent assembly or glass doors Use...

Page 4: ...e to high operating temperatures this appliance should be located out of traffic away from furniture and draperies Children and adults should be alerted to the hazards of the high surface temperature which could cause burns or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance Clothing or other flammable materials should not be placed on...

Page 5: ...Box Dimensions Tolerance mm 11 7 8 303 10 255 3 1 4 82 11 1 2 292 7 1 4 186 9 5 8 244 11 7 8 303 10 255 11 1 2 292 7 1 4 186 5 3 4 148 1 3 8 34 9 5 8 244 11 7 8 303 10 255 3 1 4 82 11 1 2 292 9 5 8 244 84 11 16 2151 40 1 4 1022 73 1 8 1857 18 457 22 1 16 560 73 1 4 1861 81 1 4 2064 5 126 8 203 11 1 16 281 Gas Inlet 12 9 16 318 18 1 8 460 6 11 16 170 15 381 22 3 16 563 8 9 16 217 5 126 7 15 16 202 ...

Page 6: ... not supplied Control Box Cable 30 supplied standard 20 low voltage wire supplied Figure 2 RP620 major components Introduction Introduction to the RP Series Fireplace The complete system will require a firebox a power vent termination an electrical control panel and a vent system There are 3 different power vent terminations available depending on your installation requirements Each power vent req...

Page 7: ...of your choice You may extend these wires up to 100 in length with a wire of equal quality This fireplace is equipped with lights which need to be wired through a wall switch or dimmer circuit as shown in the schematic ON OFF control of this appliance can also be performed using an optional remote control available from your Montigo dealer Installation Sequence Unpacking and set up Framing Firepla...

Page 8: ...05 96 2438 25 3 4 655 90 11 16 2303 5 5 8 144 5 5 8 144 5 5 8 144 5 5 8 144 Non Combustible Zone Top Vented Rear Vented When planning your installation take into consideration the area around the appliance where combustible building materials cannot be placed Regardless of the type of construction used or if the unit is a raised installation or any other consideration or construction illustration ...

Page 9: ...nstallation 52 2 1334 3 13 16 97 2 5 8 67 2 5 8 67 90 11 16 2303 5 5 8 144 5 5 8 144 90 11 16 2303 2 5 8 67 2 5 8 67 1 1 2 38 15 1 4 388 96 2438 55 1 2 1410 3 13 16 97 20 509 52 1 2 1334 26 660 4 1 16 103 Rear Vented Figure 3a RP620 Rear Vented Framing Clearances ...

Page 10: ...7 8 327 Non combustible Framing Assemble the non combustible framing as shown below 90 11 16 2303 55 1 2 1410 3 76 33 1 4 844 19 1 4 490 28 7 16 723 52 1 2 1334 3 1 2 89 90 11 16 2303 55 1 2 1410 1 3 4 45 33 1 4 844 19 1 4 490 3 76 Exploded View Figure 4 Non combustible framing Figure 4a Wall board dimensions as supplied ...

Page 11: ...8 to the Top Vent outlet Fasten the cover with included hardware as shown in Figure 5a 4 Install the collars 5 and 8 to the rear vent outlet using the included hardware as shown in Figure 5a 5 Proceed to Section 3 1 2 Converting Pressure Sensing Tube and Air Baffle 5 Inner Flue Collar 8 Outer Flue Collar 8 Flue Cover Plate 5 Flue Cover Plate with gasket with gasket with gasket with gasket 8 Flue C...

Page 12: ...affle shown in Figure 6c position the tube in the center of the 5 inch pipe Hand tighten the compression nut and tighten half a turn with a wrench DO NOT OVERTIGHTEN Top of Firebox Top of Firebox Pressure Tube Firebox ceiling with baffle removed The Top Vent pressure sensing tube must be removed and replaced with supplied Rear Vent pressure sensing tube Figure 6 Factory installed Top Vent Pressure...

Page 13: ...as Fireplace Page 13 XG0777 100113 1 Installation Framing for Top Vent installations 66 1676 Min 26 660 Min Platform Chase Ceiling 96 2438 Min 54 1372 Max Chase Constuction TV Typical Framing Figure 7 Framing the unit Top Vent ...

Page 14: ...oor Gas Fireplace Page 14 XG0777 100113 1 Installation Framing for Rear Vent installations 55 1 2 1410 Min 26 660 Min Platform Chase Ceiling 96 2438 Min 54 1372 Max Chase Constuction RV Figure 7a Framing the unit Rear Vent ...

Page 15: ...ation Framing for Rear Vent Vertical Vent Run installations Firestop Require when penitrating ceilings 96 2438 Min 52 1 2 1334 Max 36 1 2 927 Min Chase Ceiling Platform Chase Constuction Rear Vent with Vertical Vent Figure 7b Framing the unit Rear Vent Vertical Vent Run ...

Page 16: ...uel and energy efficient Pleasebeaware temperaturesoverthemantelwillriseabovenormal room temperature and walls above fireplace may be hot to touch We recommend careful consideration be given to the effects of elevated mantel temperatures which may be in excess of product design for example candles plastic or pictures This can cause melting deformation discolouration or premature failure of T V and...

Page 17: ...aintenance adjustments and service may be made easily Conduit Wiring clearances Connect the power vent harness as outlined in the previous section Ensure that the proper clearances are maintained for the wiring and conduit When installing the wiring it must never run above the vent run and it must be at least 1 clear of all venting 1 Clearance Wire Note If any of the original wire supplied with th...

Page 18: ...ch Wall Switch Orange White Black Blk Wht Wht Blk Blue Red Brown NC Heat Sensor NO Flue Gas Switch ELECTRICAL CONTROL BOX R3 Gas Valve Wall Switch Fuse 115 Volts 60Hz 5A Post Purge Timer Pre Purge Timer Honeywell Q3450 Pilot Assembly Pilot Electrical Harness Connector Honeywell Gas Control SV9501M Gas Control Connector Green Black White Switch or Dimmer Not Supplied Power for Lights 115VAC 700W FI...

Page 19: ...pressures gas valves have a provision to remove a 1 8 MPT plug and to be fitted with a hose barb Montigo requires a service shut off valve be located in an accessible location to isolate the appliance Only install gas shut off valves approved for use by the state province or other governing body in which the fireplace is being installed GAS CONNECTION See Figure 15 below for location of gas line a...

Page 20: ...ent termination vertical and horizontal runs can be calculated in the same manor Flexible venting does not flow quite as well as rigid pipe so a factor needs to be applied making the total allowable vent run shorter than rigid pipe Not for rigid elbows used in between flex sections Venting Calculation Rigid Vent Flex Venting Maximum Vent Run Rigid 80 total length 60 total length 90 degree elbow su...

Page 21: ...terminationseeinstructionguide for the PVVEX58 300 PVVEX58 300 Vertical Power Vent Detail Front View Not Acceptable Side View Front View Top View 24 24 Wall Wall 18 40 1016 mm 18 Min Wall 24 610 mm 610 mm 610 mm 457 mm Figure 16 PVVEX58 300 Figure 16a PVVEX58 300 clearances Figure 16b PVVEX58 300 restrictions ...

Page 22: ...vent outlet 3 ft 91 cm J Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any other appliance 6in 15 cm for appliances 10 000 Btuh 3 kW 12 in 30 cm for appliances 10 000 Btuh 3 kW and 100 000 Btuh 30 kW 36 in 91 cm for appliances 100 000 Btuh 30 kW Canadian Installations US Installations 1 2 6in 15 cm for appliances 10 000 Btuh 3 kW 9 in 23 cm for appliances 1...

Page 23: ...ation Forinstallationinstructionsonthisterminationseeinstructionguide for the PVHEX58 300 PVHEX58 300 Horizontal Power Vent Detail Eaves Overhang Wall 14 355mm 32 813mm 16 6 6 Side View 152mm 152mm 406mm Figure 17 PVHEX58 300 Figure 17a PVHEX58 300 Termination Clearances ...

Page 24: ...mbly I Clearance to service regulator vent outlet 3 ft 91 cm J Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any other appliance 6in 15 cm for appliances 10 000 Btuh 3 kW 12 in 30 cm for appliances 10 000 Btuh 3 kW and 100 000 Btuh 30 kW 36 in 91 cm for appliances 100 000 Btuh 30 kW Canadian Installations US Installations 1 2 6in 15 cm for appliances 10 000...

Page 25: ...lation Inlet Gas Power Vent PVHFL58 300 Horizontal Power Vent Detail Front View Eaves Overhang Wall 24 610mm 24 15 15 24 610mm 152mm 152mm 622mm Forinstallationinstructionsonthisterminationseeinstructionguide for the PVHFL58 300 Figure 18 PVHFL58 300 Figure 18a PVHFL58 300 Termination Clearances ...

Page 26: ... assembly I Clearance to service regulator vent outlet 3 ft 91 cm J Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any other appliance 6in 15 cm for appliances 10 000 Btuh 3 kW 12 in 30 cm for appliances 10 000 Btuh 3 kW and 100 000 Btuh 30 kW 36 in 91 cm for appliances 100 000 Btuh 30 kW Canadian Installations US Installations 1 2 6in 15 cm for appliances 1...

Page 27: ...m 90º Elbow PEL 90FF f f 90º Elbow PEL 90FM f m 90º Elbow PEL 45FM f m 45º Elbow E Support Ring Plate RSPXT 8 F Firestop FS 8 G Heat Shield RHS101 Connection and installation of the vent components should adhere to the following guidelines Montigorecommendstheuseofaflexsectionforthefinalpipe connected directly to the fireplace offering greater flexibility of installation and absorption of movement...

Page 28: ...ply power on The LED power indicator will be illuminated Install the inner window light tray glass and outer window see appropriate sections Place the appliance in operation See the lighting instructions on page 37 Once the appliance is operational confirm the manifold pressure and supply pressure are within the specified limits see section 5 Turn lights on and confirm all lights are working The R...

Page 29: ... Screen and Inner Outer Windows Figure 20 Removing the screen There are two tabs located at either end of the screen bottom By grasping these tabs lift the screen upward into the upper track Once the screen has cleared the boom track pull the bottom of the screen away and downwards from the unit to remove the screen from the upper track Figure 20a Step 1 Grasp the trim on either side of the door w...

Page 30: ...rds Step 4 Ensure the top edge of the glass panel is fully removed from the upper outer track Then tilt and lift away cautiously from the fireplace Store in a safe location Step 5 Attach suction cups on the inner glass door Remove the four inner glass retainers at the top of the glass see figure for glass retainer placement Caution keep at least one hand on suction cup attached to the inner glass ...

Page 31: ...ay Figure 23b Completed firestone installation Optional Speckled Stones The RP620 has the option of installing the Speckled Stones which mimic real stone These may be spaced evenly across the burner and orlighttray SeetheMontigowebsiteforphotographsandideas www montigo com Section 9 Installing Accessories Figure 23a Do not place any firestones on top of the pilot cover Do not operate this fireplac...

Page 32: ...dentical Place each log in the location shown in figure 24a Use the porcelain panel joints as reference The logs should be behind the burner ports and leaning against the porcelain panel The log placed on the right should be orientated 180 compared to the left log Pilot Step 2 Identify logs in kit LGS58 LGS58 1 2 3 4 5 6 Place Log 1 behind the burner port next to the right log of LGS57 Place log 2...

Page 33: ...LGS58 Place log 4 on the right log from LGS57 Cross log 4 over the ports Place log 2 on the right end of the right log from LGS57 See Figure 24l Figure 24L 4 2 Step5 FromLGS58 Placelog5ontopoftheendoftherightlogfrom LGS57 and cross the burner to log 3 see figure 24m Place log 6 on top of the end of log 2 and cross the burner to log 3 see figure 24n Figure 24m 5 6 3 Ports Figure 24 n Figure 24o Ste...

Page 34: ...oor Gas Fireplace Page 34 XG0777 100113 1 Installation Step 7 Place the logs from LGS59 in any configuration you find pleasingovertopofthelighttray Besuretoinstalltheinnerglassfirst Figure 24r LGS59 1 2 3 4 5 6 Figure 24q ...

Page 35: ...s in kit LGS57 Both logs are identical Place each log in the location shown in figure 25a Use the porcelain panel joints as reference The logs should be behind the burner ports and leaning against the porcelain panel The log placed on the right should be orientated 180 compared to the left log Step 2 Identify logs in kit LGS58 LGS58 1 2 3 4 5 6 Place Log 5 on the left end of the left log from LGS5...

Page 36: ...s the burner tray after the end of the ports DO NO place the log over the ports Figure 25m Figure 25n Step 6 From LGS59 place log 3 in front of the ports near the middle of the burner in front of the right log from LGS57 Place log 3 on top of log 3 see figure 25o 2 3 Figure 25o From LGS59 place log 5 in front of the ports near the middle of the burner infront of the left from from LGS57 Place log ...

Page 37: ...ch if so equipped 1 STOP Read the safety information above on this label 2 Turn the wall switch to ON or activate the remote control if so equipped 3 The heat sensor LED indicator and wall switch LED indicator will light up and the power vent will start Within 30 seconds the flue gas LED indicator will be illuminated 4 The ignitor will start to glow after the 60 second pre purge period 5 If the pi...

Page 38: ...ep the control compartment burner and firebox free from dust and lint Do not use ammonia based or abrasive cleaners on the glass they will permanently etch the surface Use an approved gas fireplace glass cleaner such as Kel Kem or White off NOTICE Section 10 Cleaning and Maintenance Procedure for Checking The Flue Gas Switch and Thermal Switch 1 Remove the safety screen and outer glass see appropr...

Page 39: ...uter glass have been successfully removed proceed with figures 28 28b Note Always wear gloves when handling the fireplace light bulbs or glass panels Figure 28 Figure 28a Figure 28b Step 1 Remove remove any decorative media and up lighting glass from the light kit tray Step 2 To remove a light bulb pull the light bulb away from the light bulb connector and lift the light bulb up and out Step 3 Rot...

Page 40: ...ove 4 screws and then remove gas connection cover Figure 29e After removing the appropriate fasteners remove the burner assembly Figure 29d Disconnect the flexible gas connection line Figure 29f Remove the valve cover to gain access to the valves Step 1 Step 2 Remove firestones Step 3 Step 4 Lift one end of the rail up above the firebox ceiling baffle Pull the other end out the front of the firepl...

Page 41: ...The Companies 2 The Montigo Gas Appliance must be subjected to normal use The Gas Appliances are designed to burn gas only Burning conventional fireplace fuels such as wood coal or any other solid fuel will cause damage to the Gas Appliance will produce excessive temperatures and will result in a fire hazard Limitations On Liability It is expressly agreed and understood that The Companies sole obl...

Page 42: ... height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not appr...

Page 43: ...RP620 Power Vent Indoor Gas Fireplace Page 43 XG0777 100113 1 Notes ...

Page 44: ...Ferndale Washington TF 1 800 789 6236 FX 1 866 3000 0927 XG0777 100113 1 Langley British Columbia TF 1 800 378 3115 FX 1 604 607 6462 RP620 Single Sided Gas Fireplace ...

Page 45: ...nector Eaves Overhang Wall F G V 24 15 15 Installation Of Electrical Supply The C View Residential Fireplace is supplied with an external electrical Control Panel pre wired by the factory The power control Installing The Remote Switch Blk Wht Brn Gas Valve 1 LV Wall Switch Gnd Green Wht Blk Blk Wht Wht Blk Red Blu Combustion Air Switch Flue Gas Switch 1 2 3 4 5 6 7 8 NC NO Fireplace Pre purge Time...

Page 46: ...otheslotprovided Figure 13b Installing the Rough in Kit Step 4 Place the termination head over chase and fasten with 4 screws on the vertical sides of the base plate Silicone or seal the base plate in any location necessary to keep the structure of the building free of water or moisture Figure 13b Installing the Rough in Kit Step 5 Install the Power Vent module power harness Hold the Power Vent in...

Page 47: ...d Power Vent 2 1 4 565 2 1 4 11 2 50 24 5 8 627 16 5 8 421 Flush Louvered Power Vent Top View Back Cover Collar Outer Assembly Inner Assembly Louver Assembly 18 3 4 476 22 1 4 565 Framing Wall Board Outer Vent Assembly Step 1 1 Construct the support framing within the measurements as shown here The dimensions shown here are minimum dimensions to attach the Outer Assembly too Section 3 3 2 Installi...

Page 48: ...r can assembly Step 3 Place the front grill into the outer can assembly by inserting the top tabs into the upper frame and securing the bottom with 2 screws provided Figure 16 Installing Flush Wall Mounted Power Vent Structure Outer Can Assembly Inner Can Assembly Power Cord from Power Vent Power Cord From Fireplace Electrical Plate Strain Relief Molex Connectors 2 move Electrical Plate from rear ...

Page 49: ...ew 13 330 4 1 2 114 5 127 8 203 PVHEX58 300 External Horizontal Power Vent Rear View Power Head Framing Kit Vent Retainer Electrical Box 14 1 2 368 15 1 4 389 Vent Section Framing Wall board Power head Rough in box Section 3 3 1 Installing Wall Mounted Power Vent PVHEX58 300 and Rough in Frame Figure 15 Frame dimensions 18 1 4 465 22 1 4 566 17 1 4 439 21 1 4 541 51 19 7 8 505 9 1 2 241 6 1 8 156 ...

Page 50: ...he it Figure 15a Securing the Power Vent Rough in Kit Step 2 1 Attach the Rough in box to the buiding wall using 8 wood screws 2 Bring the vent through the Roungh in box and fasten with the Retaining Clamp provided Leave the vent approximately from the front flange of the Rough in kit Power Cord Step 1 1 Provide framing to support the termination as show while maintaining the minumum specification...