Montracon SanuControl, Manual

Page 1: ...Montracon Trailers SanuControl Double Deck Manual December 2015...

Page 2: ...added as this completes the control system Contents 1 Introduction 2 Power Supply 3 Safety Warning Devices 4 On Board Switches 5 Specifics of Deck Operation 6 Fuses and protection devices 7 General Ar...

Page 3: ...t to the rear of the landing legs The hydraulic power pack is situated next to the electrical enclosure in a stainless steel enclosure The hydraulic operation is covered in a separate section but all...

Page 4: ...2 Power The system is 24v DC system and has a two input plugs an Anderson socket mounted on the front bulkhead and another Anderson connector fitted under the body on the RNS...

Page 5: ......

Page 6: ...All Anderson connectors have fuses fitted these are 175 Amp Mega fuses These are fitted in the neck of the trailer and under the chassis at the rear as per the following photographs...

Page 7: ...ronic systems on board and may cause false triggering of sensors An on board DC DC converter can be specified to smooth the input voltage if required If any welding is carried out please disconnect th...

Page 8: ...a Warning Bleeper This device is fitted at the rear of the trailer The warning will sound whenever the deck is moving The alarm is wired onto the main feed from the PLC box a joint is found at the rea...

Page 9: ...top of the rear RH post The unit will strobe whenever the deck is moving The strobe is fitted on a 2 core extension cable this comes out of the rear connector and is connected as follows Brown Live Pi...

Page 10: ...itted in the rear operational panel and illuminates when the deck is in the roof and all the flags locks are in the safe condition under deck The wiring is as follows Brown Live Pin OUT06 Bank F Pin 5...

Page 11: ...ectrical system of the double deck They give outputs the PLC to identify different conditions a Proximity Switches i Lock position proximity switches These units are mounted in the locks on each pilla...

Page 12: ...The switches have covers fitted for protection...

Page 13: ...When the lock is on the proximity switch is made the LED on the barrel of the proximity switch illuminates...

Page 14: ...S Proxy Switch Bank A Pin 7 2 x Blue from FOS FNS Proxy Switch Earth Bank A Pin 5 2 x Blue from ROS RNS Proxy Switch Earth Bank B Pin 4 Black from RNS Proxy Switch Bank B Pin 2 Black from ROS Proxy Sw...

Page 15: ...he top of the front UK N S pillar and it is set to give an output when the deck is above the lock flags The operation is identical to the flag sensors detailed above It is wired as follows Black from...

Page 16: ...b Operational Buttons The operational buttons are situated inside the UK N S on the rear pillar there are 2 buttons Up Down...

Page 17: ...raise up button is released the deck will stop If the deck is stopped at full height by the deck in roof sensor then the deck locks will automatically engage and the motor will stop working To lower...

Page 18: ...ck please pay attention there are no crushing hazards Do not operated the system on a voltage of less than 22v DC The system plc will not allow deck operation if the voltage is less than 18 volts When...

Page 19: ...chassis at neck FNS Beam b Rear Input Fuse Under chassis at rear RNS Beam These units are fitted on the front bulkhead and are 175 Amp Mega Fuses To replace Ensure the power has been removed from the...

Page 20: ...ocated on the side of the PLC control box inside the small black plastic enclosure There are 3 breakers 1 protect the PLC 1 protects the inputs 1 protects the outputs All circuit breakers have dust ca...

Page 21: ...from external voltage spikes that may be generated by external switches and relays that induce small spikes into the supply voltage Note This is not a replacement for appropriate voltage regulation No...

Page 22: ...7 General Arrangement of the System...

Page 23: ...8 Motor Relay Logic...

Page 24: ...sure to the hydraulic power pack enclosure The photos show the cables inside the enclosure the functions and where they are wired A Main Power to PLC This comes from the same terminal as the input pow...

Page 25: ...Main ve taken from the ve on the motor solenoid...

Page 26: ...cable Red Live Pin OUT2 Bank E Pin 5 Black Earth Pin GND Bank E Pin 6 C Lock Solenoid Moulded 2P E Connector LED Illuminates when device is operated 3 Core cable Green Yellow Not Used N A Blue Earth P...

Page 27: ...D Ram Solenoid This is a direct feed from the PLC enclosure Red Earth Pin GND Bank E Pin 5 Black Live to coil from PLC Pin OUT03 Bank E Pin 6...

Page 28: ...E F 1 OUT 0 Locks Open 1 OUT 4 Klaxxon ve 1 VBBs Not Used 2 GND 2 GND 2 GND Not Used 3 OUT 1 Locks Close 3 OUT 5 Strobe ve 3 CAN2 Hi Not Used 4 GND 4 GND 4 CAN2 Lo Not Used 5 OUT 2 Motor Solenoid 5 O...

Page 29: ...10 Hydraulic system The following shows the hydraulic system layout...

Page 30: ...k input power Check main input fuse Check circuit breakers on PLC box Deck will not move Check flag positions Check the proxy switch setting gap Check circuit breakers on plc box Flags will not move C...

Page 31: ...se should only be used in case of maintenance or emergency operation The buttons operate the following Locks on Locks off Deck up Deck Down These buttons should only be used by trained staff under sup...

Page 32: ...ce cable terminated in a 2 pin superseal note remember the terminal resistor When looking at the program you must have the same program on the PC trying to log in The version of the program installed...