MOONEY AVIATION COMPANY, INC.
M20TN SERVICE & MAINTENANCE MANUAL
Date
2006
Rev Date
Page 5
53--00--00 -- GENERAL
The Mooney M20TN forward fuselage is constructed
from 4130 chrome molybdenum, tubular steel covered
with aluminum skins. The tubular steel sub--assem-
blies are Heliarc welded in fixtures, inspected and then
assembled into main cabin fixture and Heliarc welded
to produce cabin frame enclosure. The assembled, in-
spected, steel structure is sand blasted and epoxy
primed for corrosion protection.
The tailcone bulkheads, formers, skins, etc., are
formed from sheet aluminum on either a hydro press or
drop hammer. These components, along with string-
ers, clips, brackets, etc., are positioned together on a
fixture and assembled into the aft fuselage assembly.
All air ducts, control brackets, tubes and bellcranks,
electrical harnesses and antennas are installed into
tailcone during this assembly process.
The forward cabin enclosure and tailcone assembly
are joined together and then mated to the wing assem-
bly.
53--10--00 -- MAIN FRAME
53--10--01 -- TUBULAR STRUCTURE FRAME
The basic cabin tubular steel enclosure is shown (Fig-
ure 53--1).
R53--1
TUBULAR STRUCTURE FRAME
FIGURE 53--1
53--10--02 -- TAILCONE STRUCTURE
The tailcone is of semi--monocoque construction. The
internal structure is shown on (Figure 53--2). The for-
ward cabin structure (1) is bolted to tailcone with eight
structural bolts (8). The tailcone skin (2) is an integral
load bearing portion of tailcone assembly. The avionics
equipment shelf (3) spans tailcone width to provide ri-
gidity and space for avionics components. The batter-
ies are located in this area also at (5) on both sides of
tailcone. The hat rack shelf (4) provides rigidity as well
as storage space.
The empennage attach points (6) are attached to rear
bulkhead (7) with tabs extended forward and attached
to tailcone structure.
53--20--00 -- FIREWALL
The firewall is .016 stainless steel, attached to forward,
4130 tubular steel structure. Fiberglass insulation and
vinyl are placed between firewall and cabin interior to
restrict engine compartment heat and noise. All engine
compartment/cabin access holes are sealed tight to
prevent fire and smoke in cabin. Reference Section
71--30--00 for sealing procedures.
53--30--00 -- PLATES/SKINS
The fuselage tubular structure is covered with alumi-
num skins after mating to tailcone. The skins are riv-
eted and bolted to support angles, formers and brack-
ets. These skins are non--structural coverings to form
outside contour of forward fuselage section.
The skins, covering tailcone, are an integral part of tail-
cone structure. Repair or replacement of these skins
should be according to AC 43.13--1( ) Chap. 2, Sect. 3.
The fuselage assembly and tailcone have panels, cov-
ers or doors at various locations to provide access to
interior for inspection or maintenance purposes. (See
Figure 53--3).
Belly skins are removable to provide access to all com-
ponents and control systems located below floorboard.
See (Figure 53--3) and following Table for component
location and identification.
NOTE:
PR 1766--B2 sealant should be used on all fuse-
lage lap joints, where bonded, to provide positive
electrical ground plane for electrical systems.
53--40--00 -- ATTACH FITTINGS
53--40--01 -- WING ATTACH FITTINGS
The wing assembly (1) is attached to fuselage assem-
bly (2) using structural hardware; (Figure 53--4). Vari-
ous types of fittings (3) are used to properly distribute
load between wing and fuselage.
53--40--02 -- EMPENNAGE ATTACH FITTINGS
The empennage assembly is manufactured as a unit
(1), (Figure 53--5) with vertical fin and horizontal stabi-
lizer using common components. This unit attaches to
tailcone empennage attach points (1) (Figure 53--6),
using two structural bolts, bushings and nuts (2) (Fig.
53--5) passing through two top hinges (3) (Fig. 53--5).
The bottom attach point (4) (Fig. 53--5) on empennage
assembly secures stabilizer trim jack screw (5) (Fig.
53--5) and (4) (Fig. 53--6). Lateral stability of empen-
nage assembly is controlled with an articulated hinge
assembly (2) (Fig. 53--6) attached to rear bulkhead (3)
(Fig. 53--6) of tailcone. The hinge attach pin (6) (Fig.
53--5) is held in place with a cotter pin at each end.
53--00--00
Summary of Contents for M20TN
Page 2: ......
Page 4: ...MOONEY AVIATION COMPANY INC M20TN SERVICE AND MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 20: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 28: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 30: ...MOONEY INTERNATIONAL CORPORATION M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 32: ...MOONEY INTERNATIONAL CORPORATION M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 73: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 6 DIMENSIONS AND AREAS ...
Page 74: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 76: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 78: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 85: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 7 LIFTING AND SHORING ...
Page 86: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 88: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 90: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 93: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 8 LEVELING AND WEIGHING ...
Page 94: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 96: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 98: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 103: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 9 TOWING AND TAXIING ...
Page 104: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 106: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 108: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 111: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 10 PARKING AND MOORING ...
Page 112: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 114: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 116: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 119: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 11 PLACARDS AND MARKINGS ...
Page 120: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 122: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 124: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 127: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 12 SERVICING ...
Page 128: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 130: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 132: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 140: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 142: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 144: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 151: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 21 ENVIRONMENTAL SYSTEMS ...
Page 152: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 154: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 156: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 175: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 22 AUTOPILOT SYSTEMS ...
Page 176: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 178: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 180: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 191: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 24 ELECTRICAL POWER ...
Page 192: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 194: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 196: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 212: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 214: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 216: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 231: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 27 FLIGHT CONTROLS ...
Page 232: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 234: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 236: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 253: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 28 FUEL ...
Page 254: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 256: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 258: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 271: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 30 ICE PROTECTION ...
Page 272: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 274: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 276: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 289: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 32 LANDING GEAR ...
Page 290: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 319: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 33 LIGHTS ...
Page 320: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 334: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 345: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 35 OXYGEN ...
Page 346: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 367: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 37 VACUUM ...
Page 368: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 375: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 39 ELECTRICAL PANELS ...
Page 376: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 393: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 51 STRUCTURES ...
Page 394: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 419: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 52 DOORS ...
Page 420: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 431: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 53 FUSELAGE ...
Page 432: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 443: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 55 STABILIZERS ...
Page 444: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 453: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 56 WINDOWS ...
Page 454: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 463: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 57 WINGS ...
Page 464: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 477: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 61 PROPELLERS ...
Page 478: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 491: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 71 POWERPLANT ...
Page 492: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 511: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 72 ENGINE ...
Page 512: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 519: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 73 ENGINE FUEL SYSTEMS ...
Page 520: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 529: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 74 IGNITION ...
Page 530: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 537: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 76 ENGINE CONTROLS ...
Page 538: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 545: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 77 ENGINE INDICATING ...
Page 546: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 553: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 78 EXHAUST ...
Page 554: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 561: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 79 OIL ...
Page 562: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 571: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 80 STARTING ...
Page 572: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 579: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 81 TURBOCHARGER ...
Page 580: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 590: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...
Page 611: ......
Page 1160: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL CHAPTER 95 SPECIAL TOOLS ...
Page 1161: ...MOONEY AVIATION COMPANY INC M20TN SERVICE MAINTENANCE MANUAL INTENTIONALLY LEFT BLANK ...