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920-0154B

5/1/2020

TSM23XxB-R/C Hardware Manual

2.3  Choosing a Power Supply

The main considerations when choosing a power supply are the voltage and current requirements 

for the application.

2.3.1  Voltage 

The TSM23X is designed to give optimum performance between 24 and 48 Volts DC. Choosing 

the voltage depends on the performance needed and motor/drive heating that is acceptable and/

or does not cause a drive over-temperature. Higher voltages will give higher speed performance 

but will cause the TSM23X to produce higher temperatures. Using power supplies with voltage 

outputs that are near the drive maximum may significantly reduce the operational duty-cycle. 

The extended range of operation can be as low as 10 VDC minimum to as high as 75 VDC 

maximum. When operating below 18 VDC, the power supply input may require larger capacitance 

to prevent under-voltage and internal-supply alarms. Current spikes may make supply readings 

erratic. The supply input cannot go below 10 VDC for reliable operation. Absolute minimum power 

supply input is 10 VDC. If the Input supply drops below 10 VDC the low voltage alarm will be 

triggered. This will not fault the drive.

Absolute maximum power supply input is 75 VDC at which point an over-voltage alarm and fault 

will occur. When using a power supply that is regulated and is near the drive maximum voltage 

of 75 VDC, a voltage clamp may be required to prevent over-voltage when regeneration occurs. 

When using an unregulated power supply, make sure the no-load voltage of the supply does not 

exceed the drive’s maximum input voltage of 75 VDC.

2.3.2  Regeneration Clamp

If a regulated power supply is being used, there may be a problem with regeneration. When a 

load decelerates rapidly from a high speed, some of the kinetic energy of the load is transferred 

back to the power supply, possibly tripping the over-voltage protection of a regulated power 

supply, causing it to shut down. This problem can be solved with the use of an Applied Motion 

Products RC880 Regeneration Clamp. It is recommended that an RC880 initially be installed in an 

application. If the “regen” LED on the RC880 never flashes, the clamp is not necessary.

                                                       RC880 Regen Clamp

LEDs
  Green - Power
  Red - Regen on

Summary of Contents for AMP TSM23X-R

Page 1: ...TSM23X R Integrated StepSERVO Motor with TruCount Absolute Enocder Hardware Manual 920 0154B 5 1 2020 ...

Page 2: ...onnecting the TSM23X Communications 13 3 2 1 Connecting to a Host using RS 485 13 3 3 Inputs and Outputs 15 3 3 1 Connector Pin Diagram 15 3 3 2 STEP DIR Digital Inputs 16 3 3 3 X3 X4 X5 X6 Digital Input 17 3 3 4 X7 X8 Digital Input 18 3 3 5 AIN Input 18 3 3 6 Programmable Output Y1 Y2 Y3 19 3 3 7 Programmable Output Y4 20 4 Troubleshooting 21 5 Reference Materials 22 5 1 Torque Speed Curves 22 5 ...

Page 3: ...3 920 0154B 5 1 2020 TSM23XxB R C Hardware Manual Model Communicaiton RS 485 Modbus RTU TSM23X2B R TSM23X3B R TSM23X4B R ...

Page 4: ...ol Modes Torque Control Analog input SCL commanded Velocity Control Digital input Control Velocity Analog velocity SCL Commanded Velocity Jogging Position Control Digital Signal type Step Direction CW CCW pulse A B Quadrature Analog Position Serial Commanded Position Q Programming stand alone operation Communications RS 485 or Modbus RTU TruCount absolute multi turn encoder 20 000 counts single tu...

Page 5: ...C External Power Supply Voltage Temp Detect Over Current Detect motor encoder 5 Volt DC Power Supply DSP Driver Controller 3 3VDC Internal Logic Supply TSM23X I O Connector 5VDC 100mA max GND Status AIN Optical Iso RS 232 or RS 485 Comm Conn Power Conn GND 5V RS 232 RXD 5V TXD GND GND or RS 485 RX RX TX TX GND X1 X2 X3 X4 X5 X6 X7 X8 Y1 Y2 Y3 Y4 Optical ISO ...

Page 6: ...ult in injury and damage to persons and machinery All technical information concerning the installation requirements must be strictly adhered to It is vital to ensure that all system components are connected to earth ground Electrical safety is impossible without a low resistance earth connection This product contains electrostatically sensitive components that can be damaged by incorrect handling...

Page 7: ...ct the drive to the PC using the programming cable When using RS 485 it must be setup in a 4 Wire configuration see Connecting to a host using RS 485 below Connect the drive to the power supply See instructions below Launch the software by clicking Start Programs Applied Motion Products Apply power to the drive The software will recognize the drive and display the model and firmware version At thi...

Page 8: ...on Absolute minimum power supply input is 10 VDC If the Input supply drops below 10 VDC the low voltage alarm will be triggered This will not fault the drive Absolute maximum power supply input is 75 VDC at which point an over voltage alarm and fault will occur When using a power supply that is regulated and is near the drive maximum voltage of 75 VDC a voltage clamp may be required to prevent ove...

Page 9: ...tage the less current will be required from the power supply It is important to note that the current draw is significantly different at higher speeds depending on the torque load to the motor Estimating how much current is necessary may require a good analysis of the load the motor will encounter 0 0 5 1 1 5 2 2 5 3 3 5 0 0 3 0 6 0 9 1 2 1 5 0 10 20 30 40 50 Torque N m Speed RPS TSM23X2 24V Power...

Page 10: ...us Torque Boost Supply Current Full Load No Load 0 0 5 1 1 5 2 2 5 3 3 5 0 0 5 1 1 5 2 2 5 0 10 20 30 40 50 Torque N m Speed RPS TSM23X3 24V Power Amps Continuous Torque Boost Supply Current Full Load No Load 0 0 5 1 1 5 2 2 5 3 3 5 0 0 5 1 1 5 2 2 5 0 10 20 30 40 50 Torque N m Speed RPS TSM23X3 48V Power Amps Continuous Torque Boost Supply Current Full Load No Load ...

Page 11: ...20 0154B 5 1 2020 TSM23XxB R C Hardware Manual 0 0 5 1 1 5 2 2 5 3 3 5 0 0 5 1 1 5 2 2 5 0 10 20 30 40 50 Torque N m Speed RPS TSM23X3 70V Power Amps Continuous Torque Boost Supply Current Full Load No Load ...

Page 12: ... internal fuse on the drive and void the warranty Applied Motion Products offers selection of power supplies for use with the TSM23X https www applied motion com products power supplies These power supplies have current over load capability making them ideal for use To use with a switch power supplier a RC880 regen must be connected in system The RC880 regeneration clamp is for use where regenerat...

Page 13: ...ze separate transmit and receive wires One pair of wires must connect the host s transmit signals to each drive s RX and RX terminals The other pair connects the drive s TX and TX terminals to the host s receive signals A logic ground terminal is provided on each drive and can be used to keep all drives at the same ground potential This terminal connects internally to the DC power supply return V ...

Page 14: ...ive will need to connect individually to the host computer so that it can be assigned a unique address Once the drive has been connected to the PC as described above launch the Step Servo Quick Tuner software Apply power to the drive If a drive has already been configured click the Upload button so that the Step Servo Quick Tuner settings match those of the drive When operating the drive in SCL mo...

Page 15: ...being used for the Step Direction function these inputs can be used for CW CCW step start stop direction oscillator mode or general purpose input X3 X4 are low speed software programmable input and can be used for Motor Enable Disable and Alarm Fault Reset function or general purpose input X5 X6 X7 X8 are low speed software programmable input and can be used for CW CCW Jog CW CCW Limit Speed 1 Spe...

Page 16: ... Sensor FS Seek Home SH and other SCL or Q commands The diagrams below show how to connect the STEP DIR Inputs to various commonly used devices 5v to 24v out DIR STEP DIR DIR STEP STEP Indexer with Sinking Outputs Connecting to Indexer with Sinking Outputs TSM23 DIR COM STEP Indexer with Sourcing Outputs DIR DIR STEP STEP Connecting to Indexer with Sourcing Outputs TSM23 DIR DIR STEP DIR DIR STEP ...

Page 17: ...echanical switches you will need a 5 24 V power supply What is COM Common is an electronics term for an electrical connection to a common voltage Sometimes common means the same thing as ground but not always In the case of the TSM23 drives if you are using sourcing PNP input signals then you will want to connect COM to ground power supply If you are using sinking NPN signals then COM must connect...

Page 18: ...set the signal range offset dead band and filter frequency The TSM23X provides a 5 volt 100mA limit voltage supply that can be used to power external devices such as potentiometers It is not the most accurate supply for reference for more precise readings use an external supply that can provide the desired accuracy 5 24 volt DC Power Supply Connecting an NPN type Proximity Sensor to an Input when ...

Page 19: ... position dynamic Y3 can be set to control a motor brake These outputs can also be turned on and off by program instructions like Set Output SO The output can be used to drive LEDs relays and the inputs of other electronic devices like PLCs and counters Diagrams of various connection types follow Do not connect the outputs to more than 30 volts The current through each output terminal must not exc...

Page 20: ...utput frequency proportional to motor speed tach signal or to provide a timing output 50 pulses rev or to indicate whether the motor is in position static Diagrams of various connection types follow Do not connect the output to more than 30 volts The current through the output terminal must not exceed 100mA Y4 Y4 5 24 volt DC Power Supply Connecting a Sinking Output Load TSM23 COM IN Y4 Y4 PLC Con...

Page 21: ...asked Code Error Solid green no alarm motor disabled Flashing green no alarm motor enabled 1 red 1 green motor stall optional encoder only 2 red 1 green ccw limit 2 red 2 green cw limit 3 red 1 green drive overheating 3 red 2 green internal voltage out of range 3 red 3 green blank Q segment 4 red 1 green power supply overvoltage or excess regen 4 red 2 green power supply undervoltage 4 red 3 green...

Page 22: ...e curves were measured at 20 000 steps rev Note 5 amp rating is continuous 7 5 amp rating is boost 0 0 3 0 6 0 9 1 2 1 5 0 10 20 30 40 50 Torque N m Speed rps Continuous Boost 24V 48V 70V 24V 48V 70V TSM23X2 Continuous Boost 24V 48V 70V 24V 48V 70V 0 0 5 1 1 5 2 2 5 0 10 20 30 40 50 Torque N m Speed rps TSM23X3 ...

Page 23: ...dwidth digital noise rejection filter on all inputs X1 X2 Optically isolated 5 24 volt Minimum pulse width 250 ns Maximum pulse frequency 2 MHz Function Pulse Direction CW CCW Pulse A B quadrature encoder following start stop direction oscillator mode or general purpose input X3 X4 Optically isolated 5 24 volt Minimum pulse width 100 μs Maximum pulse ffrequency 5 KHz Function Servo on off Alarm Fa...

Page 24: ...ve such as motor current and microstep resolution In SCL mode the TSM23X receives commands from the host executing them immediately or sending them to a command buffer and then executing them directly from the buffer It cannot however create a stored program for stand alone operation For that function the TSM23Q is needed The communications protocol of SCL is simple in that the host initiates all ...

Page 25: ...n data registers and remain there until new commands change the values or power is removed from the drive Some data registers in a drive are Read Only and contain predefined information about the drive which can also be read through SCL commands Because of the intense nature of serial communications required in host mode applications there is a serial communication Protocol PR command available th...

Page 26: ...oducts power supplies Regeneration Clamp P N RC880 76 45 94 85 85 28 6 When using a regulated power supply you may encounter a problem with regeneration The kinetic energy caused by regeneration is transferred back to the power supply This can trip the overvoltage protection of a switching power supply causing it to shut down USB Serial Adapter P N 8500 003 RS 485 and CANOpen P N 3004 313 1M Inclu...

Page 27: ...ware Manual I O Cable P N 3004 318 2M Mating Connectors Description Model Supplier Power Connector 1615780000 Weidmuller I O Housing PUDP 28V S JST Pin Connector SPUD 001T P0 5 JST RS 485 Housing ZER 05V S JST Pin Connector SZE 002T P0 3 JST ...

Page 28: ...28 920 0154B 5 1 2020 TSM23XxB R C Hardware Manual 6 Contacting Applied Motion Products 404 Westridge Dr Watsonville CA 95076 USA 1 800 525 1609 www applied motion com ...

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