Morgan Caboose, Manual

Page 1: ...he Caboose Trailer Bike Wrench set or socket wrench set or adjustable wrench from size 12mm 24mm Screw drivers to screw on the rear mesh platform Hex key size 6mm to secure handlebar to clamp Hammer or mallet to tap wheels on axle ...

Page 2: ...2 Orient the Rear Axle Plate so that the rear sprocket sets into large oval slot Be sure to avoid twisting the chain 001 002 ...

Page 3: ...3 Mount chain onto front pedal sprocket 003 004 ...

Page 4: ...4 Mount chain onto rear sprocket 005 006 ...

Page 5: ...5 Adjust the Rear Axle Plate forward rear to fine tune Chain tension neither tight nor too slack Proper tension is just enough slack for chain to wobble up down 1 4 inch ...

Page 6: ...Line up the 4 holes Axle Plate to Frame Plate Also thread the Supporting Bolts to lock in the Chain s tension The Supporting Bolts also ensure Axle Plate remains properly aligned to trailer frame 008 007A ...

Page 7: ...7 Step 1 Thread Bolt to set proper depth Bolt tip must make contact with Black Axle Plate Step 2 Thread Nut to lock the bolt in place 009 ...

Page 8: ...8 Insert 1st bolt to attach Axle Plate to Frame Plate Note the oval slotted holes allow black Axle Plate to adjust left right 010 ...

Page 9: ...t 4th Front Right Repeat the sequence to securely tighten all 4 bolts The black Axle Plate is now secured to Frame with Chain properly tensioned and aligned If you ever need to adjust the Chain tension or alignment you simply need to loosen the 6 bolts to move the black Axle Plate left right front rear accordingly 011 012 ...

Page 10: ...10 Mount Free Wheel to axle for Free Wheel The Free Wheel spins freely independently of the Pedal Chain 013 014 ...

Page 11: ...11 Mount Drive Wheel to axle for Drive Wheel Identify axle for Drive Wheel key locks into Drive Wheel slot 015 016 ...

Page 12: ...12 After both wheels are mounted on slip on the washers and Nut Use large wrench to secure Nut to Axle 017 018 ...

Page 13: ...13 Check to make sure the tire tread is evenly distributed around the rim Pump the tires to about 25psi ...

Page 14: ...14 How to unfold and lock the folding frame Caution do not insert finger into hinge 019 Twist nut to tighten lock the latch 020 ...

Page 15: ...shell clamp Attach and hand tighten to 80 the 4 bolts in diagonal sequence Make sure the top Clamp is level to bottom plate Once you set the handlebar to satisfactory angle use hex tool to securely tighten the 4 bolts in diagonal sequence 025C ...

Page 16: ...16 Secure the Seat Post to frame 026 Adjust Seat angle position and tighten Nut on both sides 027 ...

Page 17: ...17 Identify the Left Pedal and attach to left side of bike rider facing forward 028 029 Twist in Counter clockwise direction 030 Use wrench to securely tighten pedal ...

Page 18: ...18 Right Pedal right side of bike rider facing forward 031 032 Twist Clockwise direction 030 Use wrench to securely tighten pedal ...

Page 19: ...19 Attach the black sprocket Cover Plate using 2 screws Rear screw also secures the Safety Reflector 033 034 ...

Page 20: ...20 Attach Rear Platform to frame Insert 2 front bolts first before inserting 3rd bolt Only after all 3 bolts are threaded in then you go back to tighten them 035 036 ...