Morgana Automatic Square Back System, Operator'S Manual

Page 1: ...vember 2005 70 072 DOCUMENT SQUARE BACK BOOKLET OPERATING SYSTEM Morgana Systems Limited United Kingdom Website www morgana co uk Telephone 01908 608888 Facsimile 01908 692399 Square Back System OPERATORS MANUAL ...

Page 2: ...m Works Adjustments and Settings Stacker Using your Automatic Square Back System 8 Online Operation Hand Feeding Error Conditions 10 Booklet Jammed Inside SBS Small Booklets Do Not Stack Well Unevenly Formed Spine Replacing Fuses Seeking Assistance Maintenance 13 Service Interval Operator Maintenance Specifications 15 Declaration of Conformity 17 Index 18 ...

Page 3: ...is manual Warning Warning messages alert you to a specific procedure or practice which if not followed correctly could cause serious personal injury Caution Caution messages alert you to a specific procedure or practice which if not followed correctly could result in damage to equipment ...

Page 4: ...lnotbecovered by theguarantee Therequiredmachinevoltage isshown on the label on the rear of the unit SAFETY INFORMATION YourSBShasbeendesigned with safetyasakey feature However to ensure it is used safely please observe the following cautions and warnings Warnings As with all electrical equipment disconnect the unit from the mains electricity supply when replacing fuses or when instructed to do so...

Page 5: ...ut is on the back of the machine Alongside the Mains Input is a label indicating the machine voltage requirements Book Thickness Adjustment The Book Thickness Adjustment see Fig 2 can be used toobtainoptimumresultswith different bookletthicknesses Turn the knob clockwise to increase the effect and anti clockwisetodecreasetheeffect Thetypeofmaterial will also influence the required setting Outfeed ...

Page 6: ...klets will bypass the Square backing process and will be delivered straight to the stacker In Bypass Mode the stacker may require ad justment See Stacker on page 7 Error Indicator Reset Button This indicator button performs several functions A green light indicates an error Correct the error and then press the button to reset the SBS The button can be used to start the machine if it is not automat...

Page 7: ...p towards the outfeed and then restart the connected equipment Fig 4 The SBS Stacker Note 1 T o move the stacker support squeeze the stacker release lever towards the stacker support 2 If booklets are not processed ie in Bypass Mode they may stack better lying flat Slide the stacker support away from the outfeed taking care not to trigger the stacker full sensor 3 If small booklets do not stack we...

Page 8: ...uare Back System 2 Start the connected equipment and run a single booklet through the SBS 3 Inspect the formed booklet and adjust the Book Thickness Adjustment or the Operating Mode as required Spine Formations Correct This is how a well formed spine should look Incorrect The spine has not been formed sufficiently Increase the Book Thickness Ad justment and or use Double Pass Mode Incorrect The sp...

Page 9: ...ry 1 Adjust the sidelays to suit the booklet size 2 Insert a booklet spine first into the infeed 3 The completed booklet is delivered into the stacker The green Error Reset indicator flashes as each book is processed Another booklet can be inserted when the light goes out If the booklets are inserted too quickly some will not be processed They will be clearly identifiable in the stacker Caution Do...

Page 10: ...chine will reset and the booklet should be ejected onto the stacker If the booklet is not ejected press the green Error Reset button If the booklet still remains inside the SBS it must be removed Switch the SBS OFF and unplug the mains input lead Push in the two securing latches and gently lower the front cover downwards Fig 5 SBS front cover and latches Front Cover Front Cover Latches ...

Page 11: ...ana service Department Close the SBS lid by lifting it slightly push the sup port strut and then lower the lid Lift up the front cover and push it closed ensuring that the latches re engage Warning When releasing the SBS lid support strut hold the lid securely and take care not to drop it on your hand SMALL BOOKLETS DO NOT STACK WELL If small booklets do not stack tidily the booklet control spring...

Page 12: ...ate Warning TheSBSusesdouble pole neutralfusing i e twofuses so when changing fuses always first disconnect the ma chine from the mains electricity supply by switching OFF and unplugging the machine Switch the SBS OFF and unplug the mains input lead Open the flap on the fuse holder Pull out each fuse casing in turn and check the fuse Replace if necessary with a fuse of the correct spec ification a...

Page 13: ...rriage Roller 1 Set the operating mode to Double Pass and the Book Thickness Adjustment to maximum 2 T ake a maximum thickness 6 5mm A4 size booklet and wrap a sheet of paper around the outside Alter natively take about 30 sheets of A3 80gsm paper and fold into an A4 size booklet 3 Apply a thin coating of a suitable cleaning product see below to the spine of the booklet 4 Hand feed the booklet int...

Page 14: ...Page 14 SQUARE BACK Caution Do not attempt to use a cloth to clean the carriage roller This may leave loose fibres or debris inside the machine ...

Page 15: ...itions 10 35 C at 35 85 relative humidity Production and specifications are subject to operating conditions The specified paper thickness figures are given for guidance only The actual performance of the machine will depend on the nature of the paper and covers used In line with a policy of continual improve ment the manufacturer reserves the right to alter the materials or specifications of this ...

Page 16: ...ACK interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense ...

Page 17: ... Name Morgana Square Back System Product Number WA ASM 0010 onwards Conforms to the following Product Specifica tions Safety 73 23 EEC 98 37 EC Council Directive on the approx imation of laws of Member States relating to machinery BS EN 60950 1992 EMC 89 336 EEC Council Directive on the approximation of laws of Member States relating to electromagnetic com patibility EN55022 1998 Class A EN55024 1...

Page 18: ...d hand feed 5 ink wet 9 installation 4 introduction 4 J jam booklet 10 L lid 11 M mains input 5 mains on off 5 maintenance 13 maintenance operator 13 O on off switch 5 online operation 8 operating mode 6 bypass mode 6 double pass 6 single pass 6 squareback mode 4 operating mode adjustment 5 operator maintenance 13 outfeed 5 P power mains input 5 problem solving 10 R reset button 6 S safety 4 servi...

Page 19: ...Page 19 SYSTEM Square Back System U using your automatic Square Back System 8 W wet ink 9 INDEX ...