Morgana BM 60, Operator'S Manual

Page 1: ...Morgana Systems Limited United Kingdom www morgana co uk Telephone 01908 608888 Facsimile 01908 692399 Booklet Maker BM 60 Operator Manual Doc No T10171 ...

Page 2: ...BOOKLET MAKER BM 60 Operating Instruction Booklet Maker Reference Part no 60249 Doc no T10171 Rev date 5 apr 2013 ...

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Page 4: ...trol panel 17 3 6 Accessories optional 18 4 Operator instructions 4 1 Settings 19 4 1 1 Stapling and folding 19 4 1 2 Folding only 20 4 1 3 Block stapling option 1 21 4 1 4 Block stapling option 2 22 4 1 5 Corner stapling vertical option 1 23 4 1 6 Corner stapling vertical option 2 24 4 1 7 Corner stapling horizontal 25 4 1 8 Anvil settings 26 4 2 Operation 27 5 Remarks 5 1 Maintaining the rollers...

Page 5: ...OPERATOR MANUAL BM 60 T10170 4 ...

Page 6: ... 4 3 2 1 2 Safety notices Prior to start up read the Operator Manual and observe the safety notes Please forward all safety instructions to other users of this machine 1 2 1 Notation conventions Whenever necessary the following points for attention are indicated in this manual WARNING This remark in the text means a potential danger of injuries to the operator CAUTION This remark in the text means...

Page 7: ...e liable for modifications made at the machine on your own and damages resulting thereof EC declaration of conformity and the mark CE will be invalidated if you make changes at the machine or at the individual components 5 For all questions concerning service and repair contact your sales representative in charge 6 The machine is to be used only by authorized and instructed persons The responsibil...

Page 8: ...gnetic field away from the machine Never use a ground adapter plug to connect the equipment to a power source receptacle that lacks a ground connection terminal Never attempt any maintenance function that is not specifically described in this documentation Never remove the covers or guards that are fastened with screws Never install the unit near a radiator or any other heat source Never override ...

Page 9: ...arable objects must not be worn during operation due to possible dangers NOTE If the machine is not used over an extended period it should be unplugged to prevent damage in the case of overload Do not use any fluid or aerosol purifier The best suitable for cleaning is a slightly moistened cloth In the case of the following conditions the machine must be unplugged and checked by a qualified service...

Page 10: ... Safety measures when using the Belt Stacker WARNING If the Belt Stacker is used and the machine is placed on a Base the Tilt Protection bars must be installed They are indicated in the picture below Belt Stacker Tilt Protection bars Base ...

Page 11: ...OPERATOR MANUAL BM 60 T10170 10 ...

Page 12: ...unless the machine is mounted on a Base 2 Mount the Belt Stacker or Delivery Tray on brackets 1 WARNING If BM 60 is placed on a table and belts stacker is used table must reach all the way under the belt stacker to stop machine from tilting over if heavy weight is placed on the belt stacker 3 Connect power cord to wall outlet 1 ...

Page 13: ...OPERATOR MANUAL BM 60 T10170 12 ...

Page 14: ...ATOR MANUAL BM 60 13 3 Getting to know the Booklet Maker Take a few minutes to become familiar with the main components of the Booklet Maker 3 1 Main components 1 Top cover 2 Brackets for stacker 3 Fold stop 3 1 2 ...

Page 15: ... section upper 1 Side guides 2 Scale paper length 3 Scale paper width 4 Pins paper stop 5 Holes for paper stop pins 6 Fingers To move the side guides it is necessary to push down the fingers 7 Allen key Used to remove the fingers 1 3 5 4 7 2 6 ...

Page 16: ...T10170 OPERATOR MANUAL BM 60 15 1 Screws side guides Used for adjustment to correct paper width 2 Paper stop crank Used for adjustment to correct paper length 1 2 3 3 Infeed section lower ...

Page 17: ...0 T10170 16 3 4 Stapling section 1 Knob stapler head position By loosening the knobs the stapler heads can be positioned above correct anvil 2 Double single stapling switch 3 Stapler magazine release button 4 Anvil 1 2 4 3 ...

Page 18: ...ATOR MANUAL BM 60 17 3 5 The control panel 1 Power switch 2 Low staples indicator 3 Stapling ON OFF 4 Folding ON OFF 5 Automatic start ON OFF 6 Time delay for automatic start 7 Manual start button 1 2 3 4 5 6 7 I ...

Page 19: ... BM 60 T10170 18 1 Belt Stacker 2 Adapter 3 Corner Stapling Guide 4 Delivery Tray 5 Knob Delivery Tray By loosening the knob the Delivery Tray can be adjusted for correct paper size 3 6 Accessories optional 2 1 3 4 5 ...

Page 20: ...e paper stop crank until the trail edge of the set is in line with the scale for paper length 7 Make the final adjustment by loosening and moving the right side guide up against the set and then back 1 mm 8 Load the stapler magazines By pressing the stapler magazine release button the magazine will come out NOTE Use only Chisel point staples P N 800001 9 Close the top cover 10 Set Delivery Tray fo...

Page 21: ...PERATOR MANUAL BM 60 T10170 20 4 1 2 Folding only 1 Follow the steps for 4 1 1 Stapling and folding except point 2 3 8 and 11 2 Set the stapling switch to OFF position 3 Continue to section 4 2 OPERATION ...

Page 22: ...h the paper stop crank 8 Load the stapler magazines By pressing the stapler magazine release button the magazine will come out NOTE Use only Chisel point staples P N 800001 9 Close the top cover 10 Set the stapling switch to ON position 11 Set the folding switch to OFF position 12 Flip down the fold stop to enable the sets to pass through the machine 13 Take off the Belt Stacker or Delivery Tray M...

Page 23: ...TE Use only Chisel point staples P N 800001 6 Insert one set 7 Make the final adjustment by loosening and moving the right side guide up against the set and then back 1 mm 8 Remove the set 9 Mount the two paper stop pins in the holes The pins will stop the set in correct posi tion in this mode the set will not be transported through the machine 10 Close the top cover 11 Set the stapling switch to ...

Page 24: ...isel point staples P N 800001 5 Insert one set 6 Make the final adjustment by loosening and moving the right side guide up against the set and then back 1 mm 7 Set desired staple position with the paper stop crank 8 Close the top cover 9 Set the stapling switch to ON position 10 Set the folding switch to OFF position 11 Flip down the fold stop to enable the sets to pass through the machine 12 Take...

Page 25: ...ure the magazine in stapler 2 is empty NOTE Use only Chisel point staples P N 800001 5 Insert one set 6 Make the final adjustment by loosening and moving the right side guide up against the set and then back 1 mm 7 Remove the set 8 Mount the two paper stop pins in the holes The pins will stop the set in correct position in this mode the set will not be transported through the machine 9 Close the t...

Page 26: ... the magazine in stapler 2 is empty NOTE Use only Chisel point staples P N 800001 5 Insert one set 6 Make the final adjustment by loosening and moving the right side guide up against the set and then back 1 mm 7 Remove the set 8 Mount the two paper stop pins in the holes The pins will stop the set in correct position in this mode the set will not be transported through the machine 9 Close the top ...

Page 27: ... stapling Switch off stapling 3 Block stapling two staples along the side C and D C and D B and E 4 Corner stapling one staple vertical B A 5 Corner stapling one staple horizontal C B B A 4 1 8 Anvil settings OTHER PAPER SIZES In the table are only the most frequent used paper sizes and working fields described Other combinations are possible Settings for other paper sizes can lead to that one or ...

Page 28: ...tic start Manual start Make sure that the time delay is set to minimum Press the manual start button for each operation Automatic start The set will automatically be stapled as it is inserted in the Booklet Maker NOTE Manual start can be used for all stapling and folding alternatives Automatic start can be used for all alternatives except for horizontal corner stapling 4 When operating insert one ...

Page 29: ...he rollers Grease and oil on rollers will badly affect operation On a regular basis clean with a rubber reactivator fluid or similar cleaner intended for rubber 5 2 Transport In order to avoid damages to the fold stop during transport keep it set to A5 position ...

Page 30: ...l the Delivery Tray 1 by mounting it on the brackets 2 2 1 6 2 Belt Stacker No 600041 The Belt Stacker is designed for stacking of larger volumes Assembling 1 Mount the Belt Stacker on the brackets 1 Secure the Belt Stacker by tightening the screws 2 2 Connect the plug to the outlet 3 1 2 3 ...

Page 31: ...e equipped with loop staplers For installation of loop stapling please contact your Dealer 5 6 3 Adapter No 600042 By using the adapter either the Belt Stacker or the Delivery Tray can be used for stacking of block stapled vertical corner stapled sets Assembling Turn down the fold stop 1 Mount the adapter on the brackets 2 and secure it with the screws Mount the Belt Stacker on the brackets 3 or t...

Page 32: ... size Min Max 138 x 210 mm 5 5 x 8 3 338 x 458 mm 13 3 x 18 Staples 210 pcs chisel point staples magazine Low stapler detection Yes Height 450 mm 17 7 Width 500 mm 19 7 Length 590 mm 1230 mm incl stacker 1020 mm with stacker folded 23 2 48 4 incl stacker 40 2 with stacker folded Weight 55 kg Without Belt Stacker 120 lb Without Belt Stacker Voltage 100 110 120 127 220 230 V 50 60 Hz ...

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