Morgana KB2000, Operator'S Manual

Page 1: ...Morgana Systems Limited United Kingdom www morgana co uk Telephone 01908 608888 Facsimile 01908 692399 KB2000 KB2000S OPERATOR MANUAL ...

Page 2: ...Operator Instruction Manual FKS PrintBind KB 2000 Perfect Binder Glue Binding Machine for Hot Melt Adhesive Cover Binding Padding C Issue 2004 No 4011120 from machine serial number 0061510411110 upwards ...

Page 3: ...e questions than answered in this manual Please contact your supplier For clear description and identification of item Please name the Section 10 Sections are available and please name the paragraph of Section in mind as well ...

Page 4: ...Information 2 Installation 3 Components Features 4 Name of each part of machine Function of each part 5 How to handle binding 6 Set up of functions 7 Air Compressor 8 Accessories 9 Technical Specifications 10 Stand Cabinet Installation ...

Page 5: ...lease seal inlets and outlest of pump with caps Please follow Section 7 Air Compressor in this manual carefully Positioning of FKS PrintBind KB 2000 Place the FKS PrintBind KB 2000 on perfect horizontal level In case the FKS stand cabinet on rolls is part of the delivery Take care that the stand Cabinet is positioned on horizontal level as well Please follow Section 2 Installation Warm Up time of ...

Page 6: ...nd cabinet as well Installation of Air Compressor Please see important notes in session 1 General Information and in session 7 Air Compressor Installation of FKS PrintBind KB 2000 Please note session 1 General Information and the following Unpack machine air compressor and accessory package Place machine on horizontal level on stand cabinet Take off transport seals and locking Check all components...

Page 7: ...spine preparation consists of a most modern designed Slitting Device in combination with a Fanning Device which slightly fans the spine The Fanning Device is not designed for scuffing the spine prior to glue attachment 4 After clamping the set of papers to be bound in right hand positioned clamp device the whole process of binding incorporates the spine preparation glue attachment and cover clampi...

Page 8: ...s accidents for operator Open Closed 7 Taking in account and make use of all safety devices it is possible to change the glue The reason might be the choice of another type of glue Never mix up different types of glue The factory filled glue can be ordered from supplier In case of a wrong set up of temperature for the type of glue in tank the glue might burn out After very long time of heating wit...

Page 9: ...ng Fanning Station Clamp in loading position Book Thickness Wheel Operator Main Panel Main Switch 2 Main Switch panel Positioned on right hand side of machine Main Power Supply Switch ON OFF Main Fuse Automatic Resettable Check fuse whilst main power switch is in OFF position Slitting Fanning Assy Switch ON OFF ...

Page 10: ...p Assy Back Clamp bears paper sensor Front Clamp moves by pneumatic action 4 Paper Sensor in Clamp Assy Control Paper loaded none loaded Clamping and start moving of Clamp Assy possible only if paper is loaded Back Clamp Paper Sensor on Back Clamp Front Clamp moves for clamping ...

Page 11: ...tallation It is a content in the accessory package Thump screw for positioning the top cover stop 7 Cover Sensor Cover Sensor This Cover Sensor must be covered by cover sheet for binding If not covered the machine will not start clamp moving for binding Optional If the padding option is installed a Protection Film has to be positioned instead of a cover sheet In padding action the cover clamp devi...

Page 12: ... Thickness Handwheel to be turned to left UP thin book or turned to right DOWN thick book Cover Sheet Thickness Handwheel to be turned to left UP light weight cover sheet or turned to right DOWN heavy weight of cover sheet Example Handwheel Down Result of adjustment Thick layer of glue on spine Remaining glue is slightly pressed sidewise and up between cover and fonr back sheets Example Handwheel ...

Page 13: ...r clamp UP V3 Cover side clamp Close V 2 UP Set Button DOWN Set Button Display Ready lamp for START Heating up HEATER LAMP Clamp paper in Clamp assy START Button Clamp to left V 2 Clamp to right V 3 Rotating Glue rollers Set Switch for MODE Panel Indications are shown on next pages ...

Page 14: ...t after loading cover and paper 1 Clamp Button Clamps loaded paper in clamp assy In case paper had been clamped press again for release 2 Time Down Button for Temperatur Set DOWN Paper Cover Clamping DOWN for clamping cover and brochure Depends on selection of function 5 Time Up Button for Temperatur Set UP Paper and Cover Clamping UP for clamping cover and brochure Depends on selection of mode fu...

Page 15: ... paper and cover device opens Counter sets to 0 7 Stand By Button Switch First press glue temperature in stand by Second press stand by released to normal Stand by temperature 130 degree 8 Button for Cover clamp up In cover station the cover press plate moves up 9 Button for Cover side clamp close In cover station the cover side pressing plates move onto cover book 10 ...

Page 16: ...mperature raised up to 130 degree this button allows to start rollers to rotate frequently until the set temperature is reached 13 Set Switch for modes The display shows SET TEMP First press Display changes to VICE 2 cover station Now the clamping and pressing time in cover station can be adjusted for long or short time by selection of 16 steps from 0 to 15 14 Display LCD Shows different modes BLO...

Page 17: ...for example 170degree C which is the recommended temperature for glue in tank upon delivery from FKS HAMBURG The heating Up time is app 30 to 40 minutes after start Having reached the desired set temperature the Glue rollers revolve 3 times the beeper signals READY and the start lamp is lightning Thereafter the glue rollers rotate frequently Adjust time of clamp release for cover binding padding P...

Page 18: ... of book A sheet of inner pages of book with edge to be bound place exact onto Indicator Line and set the back stop against the outer edge of placed inner sheet Load paper to be bound in Clamp device Paper to be bound must be positioned in clamp in full right side against the round right hand guide rod The sensor on back clamp must be covered always by paper Make sure that all sheets are knocked d...

Page 19: ...tton All Clear for selection of Padding OFF or Padding On In mode Padding 1 Step 5 seconds In mode Cover Binding 1 Step app 0 7 seconds Load paper to be bound in Clamp device Paper to be bound must be positioned in clamp in full right side against the round right hand guide rod The sensor on back clamp must be covered always by paper Make sure that all sheets are knocked down to get an even spine ...

Page 20: ...in or thick glue layer on spine of book This is a general adjustment in glue assembly for the doctor roller The doctor roller is always clean from glue by it s scraper and levels the glue layer which had been applied by the 2 glue attachment rollers in the glue assy The height position of the doctor roller controls the amount of glue which should remain on the spine of book How to adjust Step 1 A ...

Page 21: ...lastic can might melt A 10 mm hexagon screw driver is supplied with the accessory package for opening the outlet lock screw Release melted glue in card board box Not included in accessory package Use any one 3 How to change glue 3 How to operate the book thickness control Max Filling Level of glue in Glue assy Refill glue substrate max up to level of screws from Spine Scraper in picture left For m...

Page 22: ...f Cover Pressing Basic Display Version If power is switched on the present temperature is shown in display LCD Shown example Block Temp 085 degree C The desired and set Temperature Shown example Set Temp 140 degree C 4 How to set Temperature Set Time of Cover Pressing or Padding Display shows in first line Block Temp 085 actual glue assy temperature in heating up mode Display shows in second line ...

Page 23: ...back to standard mode 7 Emergency Switch Guide Lines Emergency Switch In case there is a jam or accident coused by operation of machine please push the emergency switch If so then All movements of machine are stopped Turning the red head of the emergency switch will release it and former mode is set again In case the emergency stop had been actuated whilst book is clamped in clamp assy in any posi...

Page 24: ...r to right This happens whilst starting machine and whilst clamp assy is not in right hand home position Press Button No 12 for moving clamp assy in home position Others In case any other failure which can be solved or reason found Please call your local supplier for help Explain failure by using this Operator Instruction Book for identification of items Do not touch Adjustment Screw for pneumatic...

Page 25: ...the oil should be replaced by new oil A spare bottle of oil 100 ml is the full refill and to be found in the accessory package Due to the oil filling of the compressor it is important that the compressor is moved always in uptight position After transport the compressor should rest for 1 hour before use A extra air gun is supplied with compressor and should be assembled as well as the binding mach...

Page 26: ...outlet Tilt compressor and drain oil into a can Refill 100 ccm oil with filling bottle to be filled with compressor oil for full filling 1 bottle of 100 ccm oil and a refilling bottle is in the package of compressor Air Filter Air In Let is originally sealed by cap Remove cap and keep it for future use Put on the Air Filter delivered with accessory of Compressor by sliding it on the inlet tube top...

Page 27: ...f stand cabinet Oil Refill Bottle for use after 12 month first time to renew oil of compressor Oil Bottle 100 ccm Please note This type of Air Compressor is in use because of the extremely low sound during motor run for filling compressed air in tank compared to other Compressors on the market The service of supply of an extra Air Pistol is made to make the cleaning of FKS PrintBind KB2000 easier ...

Page 28: ... Instruction Manual In case it is ordered FKS Stand Cabinet 2 versions are available FKS Stand Cabinett for FKS PrintBind KB 2000 in version Complete assembled Or FKS Stand Cabinett for FKS PrintBind KB 2000 in version Components in order to be assembled Assemble Instuction sheet is included Contents of C 1x Box with Accessories for FKS PrintBind KB 2000 Alan Keys Hexagon Screw Drivers For use of ...

Page 29: ...y Phillips Screw Driver through the 2 holes in top side of Cover Endstop Plate Back Paper Guide Plate for assembly on Clamp Assy Back Paper Guide Plate Paper Clamp Assembly It has to be mounted on back clamp of paper clamp assy by 2 Phillips Head Screws which are already screwed in on back clamp of clamp assy to be fixed by Phillips Screw Driver Book Cooling Stand Book Cooling Stand Place ready bo...

Page 30: ...9 Technical Specifications ...

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Page 33: ...mit max 360 60 360 780 mm wide 320 mm height max spine length Binding speed Up to 320 books per hour Warm up time About 30 40 minutes Glue temperature 100 to 190 degree C Type of adhesive HOT MELT adhesive Counter in build 4 digit Outlet from smoke exhauster 60 mm diameter for flex hose not included Power source machine AC 220 240V 50Hz Power consumption 1 35 KW Size of machine LxWxH 1280 X 450 X ...

Page 34: ...10 Installation of Stand Cabinet Version to be assembled only ...

Page 35: ...rdy made out of metal 2 The compressor for air pressure is included and already installed inside the stand cabinet All wiring and tubes are connected 3 The new advanced slitting tools present wider and deeper slitting for better glue penetration on spine 4 Slitting paper dust might occur and is exhausted into a separate waste bag 5 The surface of the 2 glue drums is scored for upgrade the glue sup...

Page 36: ...and deeper slitting of the spine for better penetration of glue Details for set up of depth for slitting please see instruction manual for KB 2000 Zu 5 Glue Assembly Glue Drums The surface of the 2 glue drums is scroed for more efficient and equal glue supply to the spine Zu 7 Cooling Rack In the by pack kit the cooling rack is supplied This can be mounted left hand side on the stand cabinet The s...