Morgana Major, Operator'S Manual

Page 1: ... March 2008 90 103 PAPER FOLDING MACHINE Morgana Systems Limited United Kingdom Telephone 01908 608888 Facsimile 01908 692399 OPERATORS MANUAL Major Major Website www morgana co uk SERIAL No 901376KKAF ONWARDS ...

Page 2: ... 14 14 14 14 14 15 16 17 18 19 19 20 Paper Gate Suction Opening Setting the Short Suck or Long Suck mode of operation Setting the Vacuum Bleed Setting the Speed Air Distribution Knob D Air Separation Knob E Back Stop F Fold Plates Roller Tilt Deflect Stacking Roller Emergency Stop Switch S Main Switch T Feed Switch U Batch Knob V Reset Switch W Overlap Speed Control R Plug in Perforator Fitting Pe...

Page 3: ...ENDED SPARES 28 Roller Adjustment Sensor Cleaning Folding Plates Maintenance Double Sheet Feeding Fold is not Square or Consistent Paper will not Stack Consistently Paper will not Deflect when using One Fold or Perforating Total and Batch Counter not Working O Lap Keeps appearing on Counter Board No Power to Machine Main Switch Cuts Out Fold Roller Replacement Sheets Difficult to Feed ...

Page 4: ...s can be governed by the hardness of the substrate or the type of fold required to be produced Feeding System Bottom suction feed Max Sheet Size 674mm Long x 365mm Wide 26 5 x 14 37 Min Sheet Size 160mm Long x 140mm Wide 6 3 x 5 5 Max Paper Weight 240gsm Max according to hardness type of fold grain direction and substrate Min Paper Weight 56gsm Max No Folds per Sheet 2 Speed per Hour A4 Material 2...

Page 5: ...g or unplug the power cord from the outlet with a wet hand this can cause an electric shock Do not unscrew and remove any covers from the machine as it can cause an electric shock or injury Do read this operator manual fully before operating the machine Do not place receptacles containing liquids on any surface Do not adjust any part of the machine whilst rollers are running Do not operate the mac...

Page 6: ...Page 6 PAPER PAPER FOLDING MACHINE Major Z H J Y N K L M I AA R Q T U V W S P A B C E F G A FIXE D S IDE LAY D BB ...

Page 7: ...Page 7 FOLDER Major BLANK PAGE ...

Page 8: ...LSE STREAM or DOUBLE PARALLEL TOP BOTTOM 105 148 209 53 74 105 PULSE STREAM or CONCERTINA TOP BOTTOM 140 198 280 70 99 139 PULSE ONLY ENGINEERING TOP BOTTOM 157 224 315 52 74 105 GATE TOP BOTTOM 53 74 105 104 149 210 PULSE ONLY PULSE ONLY Major Fold Plate Setting Figures are for Guidance Only Final Adjustment is Likely to be Required Dependant on Speed etc Page 8 PAPER ...

Page 9: ...INEERING TOP BOTTOM GATE TOP BOTTOM PULSE ONLY PULSE ONLY Major Fold Plate Setting Figures are for Guidance Only Final Adjustment is Likely to be Required Dependant on Speed etc 5 x8 8 x11 8 x14 11x17 5 625 2 780 3 620 4 630 5 595 4 240 5 475 7 035 8 510 D D D D 4 240 5 455 7 000 8 495 2 055 2 680 3 470 4 210 5 645 7 310 9 395 11 360 2 780 3 610 4 600 5 580 6 355 8 255 10 575 12 795 2 055 2 630 3 ...

Page 10: ...Unlock the fold plate locking knob H on the fold plates and press button L on the 1 fold plate This will display the fold plate setting position Turn the dial J to the dimension required as indicated on the fold type diagram Lock knob H Repeat this operation for the 2 fold plate 7 Fold a sheet of paper by hand to the finished folded size and set the delivery stacking roller 8 Set the Speed Dial R ...

Page 11: ...he desired position Lighter stocks including bond will run best with the knob set to the left For heavier stocks and curled up stock move the knob C to the right until a satisfactory position is obtained The Morgana Major can be set to a Short Suck mode of operation which improves the feed of A4 sheets in landscape orientation and also improves the feed of sheets smaller than A4 The Short Suck mod...

Page 12: ...able or running the job to the last sheet this knob should be set to the low position This is placed up to the end of the paper stack and clamped to the moving side lay G Fit the fold plates into their respective positions long fold plate upper and short plate lower by locating the front pins I into the long slots and carefully sliding forwards without twisting until the rear pins can be located i...

Page 13: ...re you can move the roller assembly in the or direction by releasing knobs Y and moving lever AA always re tighten Knobs Y You can move knob AA on it s own or in conjunction with the fold plate tilt on the fold plate tilt moves paper in the same direction as on the roller tilt Major Page 13 FOLDER ...

Page 14: ... also serves as the main isolator and when the machine is switched off at the end of the days running press this switch to isolate the machine To switch back on rotate the switch head clockwise The main switch T will run the whole machine This switch incorporates a circuit that switches off every 100 seconds whilst the feed switch U is in the off position The main switch may disengage seemingly at...

Page 15: ...hould only be run on pulse By holding switch W down the feed mode will switch to stream feed which will feed paper with little or no gap between the sheets Stream feed will increase productivity but folding accuracy may be slightly impaired Only use stream on letter half or double parallel folds The pulse feed will cope with all types of fold including perforating The machine has a built in system...

Page 16: ... of the blades and hubs It is important to spread the hubs evenly across the width of the work to reduce the risk of paper jams When perforating or scoring without folding the first fold plate must be removed and replaced with the second fold plate Ensure that the tilt is at zero and set the second fold plate to deflect The perforator blades are split into two matching halves and are fitted to the...

Page 17: ...UP LOWER PERF SHAFT LOWER HUBS SOLID 1 0mm 3 64 1 0mm 3 64 1 0mm 3 64 1 0mm 3 64 1 0mm 3 64 EDGE OF SHEET DRIVE HUB FRAME PAD UPPER TYRE AND HUB ASSEMBLIES SCORER UPPER PERF SHAFT SCALE EDGE OF SHEET DRIVE HUB LOWER HUBS SOLID LOWER PERF SHAFT UPPER PERF SHAFT SCALE UPPER TYRE AND HUB ASSEMBLIES FRAME PAD ANVIL PERFORATOR BLADE PERFORATOR STRIPPER Major Page 17 FOLDER ...

Page 18: ...top will allow remove the backstop and use the extended backstop that is located underneath the catch tray There is a full range of perforator blades available as follows For fine perforation 56 tooth Part Number 1 99 41 For Paper 28 tooth Part Number 1 99 12 For heavier Stock 20 tooth Part Number 1 99 10 For use with blades Anvil Part Number 1 99 35 Slitter set for cutting Part Number 1 99 13 It ...

Page 19: ...Major Page 19 FOLDER ...

Page 20: ...f paper jams in the machine remove and check inside the fold plates If there is paper jammed around the fold rollers take hold of a roller and wind them by hand to remove the jam If it is impossible to wind the roller by hand remove the roller assembly as described below After clearing a paper jam always check inside the fold plate see Fold Plate Section to make sure no torn pieces of paper are ja...

Page 21: ...spanner provided 3 Insert the 4 mm hex ball driver into the socket screw at the end of the roller shaft and rotate in the required direction to adjust the roller gap 4 The graphics on the inside of the roller side plate show which way to turn the roller to adjust the gap relative to the centre roller 5 Re tighten the half nuts cap head screws to lock the roller into position 6 Repeat procedure for...

Page 22: ... accessed for cleaning by removing the roller assembly as described above Clean by using a soft brush or damp cloth The fold plates can be opened up for maintenance cleaning etc by removing the lock knob H and removing the two bolts Z The fold plate will then open up to enable paper jams to be removed or cleaning on digital fold plates replacement of the battery Battery Part Number 613 379 Page 22...

Page 23: ...t be able to pull the sheet downward to wrap around the drum for efficient feeding You may need to bend the sheets downward prior to loading Make sure the gap under the paper gate B is not set too high Make sure the air distribution knob D and the air separation knob E are at the correct setting In extreme cases you may need to separate the sheets prior to loading Make sure you run on Pulse not St...

Page 24: ...gle fold applications only If two folds are required you may need to reduce the weight of stock to achieve the desired results Check to make sure that the second plate is being used as the deflector Make sure that the plate is located securely and that the deflector bar is wound right to the end Set the tilt mechanism to zero Check that the material is not too heavy to deflect Clean the sensors as...

Page 25: ...nning You must have the machine plugged directly into a 30 amp ring main Do not attempt to run the machine with an extension lead The main switch will cut out if you have a paper jam or overlap is indicated Your Morgana Major has been designed to make fold roller replacement an easy and low cost operation Your local sales agent will be able to supply you with a complete replacement roller assembly...

Page 26: ...ET 56T SLITTING 12 620 004 1 HEXAGON BALL DRIVER 4mm 14 16 620 032 1 COMBINATION SPANNER 13mm A F 17 624 018 1 DISPATCH BOX 7 620 007 1 HEXAGON BALL DRIVER 2mm 620 025 1 BONDUS L WRENCH 2 5mm 8 6 99 05 613 316 1 SCORING SET TYPE A 1 POWER CORD EEC 10 650 015 1 POWER CORD USA 15 620 027 1 BONDUS WRENCH 5mm 13 620 020 HEXAGON BALL DRIVER 2 5mm 1 620 006 1 ALLEN KEY 1mm 11 9 617 004 5 GLASS BALL 613 ...

Page 27: ...wledge are required May be obtained from ITEM PART NUMBER DESCRIPTION 1 6 99 05 SCORING SET TYPE A 2 6 99 06 SCORING SET TYPE B 3 4 1 99 10 PERFORATING SET 20T SLITTING 5 1 99 11 PERFORATING SET 20T SLITTING HEAVY DUTY 6 1 99 12 PERFORATING SET 28T SLITTING 7 1 99 41 PERFORATING SET 56T SLITTING 8 9 10 11 1 99 13 SLITTING BLADE SET 12 1 99 35 ANVIL SET 13 14 98 018 PERFORATOR STRIPPER SET 15 69 02...

Page 28: ...37 SOLENOID COIL 613 255 EMERGENCY STOP SWITCH 613 365 SWITCH 10 AMP 12v COIL EEC 613 376 613 383 SWITCH 16 AMP 12v COIL USA KNOB 613 385 NUT COVER 613 386 681 005 MOTOR SHAFT ASSY DC Drive Extended 91 068 02 TRANSPORT BELT Delivery 92 010 DRIVE BELT Delivery Flat 12mm 92 027 01 FEED BELT 93 021 DRIVE BELT Vacuum Roller 93 022 SMOOTHER Delivery 93 028 LOCK PIN ASSEMBLY Side Lay 94 028 LENS Display...

Page 29: ... Replacement of parts fitted to your machine require specialist knowledge and should therefore be entrusted to your dealer CHOKE ASSY PM63 3 5A 95 112 PLUNGER SPRING ASSY 95 129 01 HOSE Air Seperation 95 132 HOSE Vacuum 95 133 FOLD ROLLER ASSEMBLY Standard 96 028 02 FOLD ROLLER ASSEMBLY Bottom 96 049 02 DRIVE BELT Large Roller Drive 96 031 POSITIONAL DISPLAY PCB 97 040 POT LEAD ASSEMBLY 97 075 ...

Page 30: ...Page 30 PAPER Technician Maintenance It is recommended that your Morgana Major is fully serviced at least once every six months by a factory trained Service Engineer ...

Page 31: ...on of this symbol on your equipment is confirmation that you should not dispose of the equipment in the normal household waste stream In accordance with European legislation end of life electrical and electronic equipment subject to disposal must be segregated from household waste Private households within EU Member States may return used electrical and electronic equipment to designated collectio...