Morgana Plockmatic BM 60, Service Manual

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TABLE OF CONTENTS

1. INTRODUCTION

1.1 GENERAL INFORMATION ........................................................................... 4
1.2 PLOCKMATIC CHISEL POINT STAPLES .................................................... 4
1.3 SPECIAL TOOLS .......................................................................................... 4

2. COVER REMOVAL INSTRUCTION (CRI)

CRI 2.1 FRONT AND REAR COVER  ................................................................ 5
CRI 2.2 INFEED AND OUTFEED COVER  ........................................................ 6

3. REPAIRS/ADJUSTMENTS (REP)

REP 3.1 PARALLELISM FOLD KNIFE - ANVIL BAR ......................................... 7
REP 3.2 ADJUSTMENT OF SIDE GUIDES BM 60  ........................................... 8
REP 3.3 ADJUSTMENT OF SIDE GUIDES BM 61 ............................................ 9
REP 3.4 ADJUSTMENT OF SIDE JOGGER MOVEMENT BM 61 ................... 10
REP 3.5 PARALLELISM STAPLE STOP - ANVILS  ..........................................11
REP 3.6 PARALLELISM FOLD STOP - FOLD KNIFE...................................... 12
REP 3.7 POSITIONING STAPLES ON FOLD  ................................................. 13
REP 3.8 ADJUSTMENT STAPLER POSITION TO ANVIL  .............................. 14
REP 3.9 ADJUSTMENT STAPLER PRESSURE  ............................................. 15
REP 3.10 HOME POSITION STAPLER MOTOR M1  ...................................... 16
REP 3.11 HOME POSITION KNIFE MOTOR M2 ............................................. 17
REP 3.12 ALIGNING EJECT ROLLERS  ......................................................... 18
REP 3.13 ADJUSTMENT OF EJECT IDLER ROLLER  ................................... 19
REP 3.14 ADJUSTMENT OF EJECT MOTOR M4  .......................................... 20
REP 3.15 REMOVAL OF LOWER FOLD ROLLERS  ....................................... 21
REP 3.16 FOLD PRESSURE, TOP FOLD ROLLERS ..................................... 22
REP 3.17 REMOVAL OF INFEED MOTOR M6 ASSEMBLY, BM 61  ............... 23
REP 3.18 REMOVAL OF STAPLER HEAD  ..................................................... 24
REP 3.19 PCB MD6DC .................................................................................... 25

4. ELECTRONIC DETAIL INFORMATION (EDI)

EDI 4.1 SOFTWARE DOWNLOAD .................................................................. 27
EDI 4.2 LEDS ................................................................................................... 28
EDI 4.3 TEST POINTS ..................................................................................... 29
EDI 4.4 CONTROLLER MD6DC ...................................................................... 30

5. FAULT ISOLATION PROCEDURE (FIP)

FIP 5.1 FAULT ISOLATION PROCEDURE....................................................... 31

6. PREVENTIVE MAINTENANCE (MAI)

MAI 6.1 PREVENTIVE MAINTENANCE BOOKLET MAKER BM 60/61 .......... 33

7. WIRING DIAGRAMS

7.1 WIRING DIAGRAM BM 60 ......................................................................... 34
7.2 WIRING DIAGRAM BM 61 ......................................................................... 35