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Morningstar Positive Ground Technical Note 

 

Overview 

Morningstar offers many solar charge controllers that are ideal for telecom applications. This can range 

from low power requirements with the ProStar and ProStar MPPT controllers for 24V systems to higher 

power 24V or 48V systems with TriStar and TriStar MPPT controllers. For very high power systems 

controllers can easily be configured to charge the battery bank in parallel. Digital data output is standard 

with these controllers for monitoring so they are ideally suited for telecom sites that need to measure 

performance and available power. 

 

A common system characteristic of these telecom systems is that they often operate on a positive 

ground (PG) circuit. This is required because many DC telecom systems use PG equipment. Morningstar 

controllers are oriented towards use in a negative ground system since these are most typical. The 

negative terminals of Morningstar controllers are electrically common and charge control switching is 

done in the positive leg of the circuit.  

 

The common negative makes it possible to establish a common negative ground for the entire system 

including the solar array, battery and load. The ground bond is almost always made with a single 

connection to the negative conductor. One exception would be to provide a separate ground bond at the 

PV array and another ground bond at the controller which can help keep voltage surges induced from 

nearby lightning from affecting the power electronics equipment and loads. This is not an option for 

systems that include ground fault protection as it will be tripped if there is more than one ground bond. 

 

A Single Point to Earth 

In addition to negative grounded systems, all Morningstar controllers can be used in positive grounded 

systems if they are wired in the proper way. In addition, the positive ground of the system will not result 

with a sustained ground of all of the circuits in the system like it would with a negative grounded system.   

 

Positive grounded systems are basically wired the same way as a negative grounded system. The main 

issue to keep in mind is that you cannot connect a positive ground bond to two separate circuits in the 

system. This means if you ground the + leg of the battery, do not do so on the + leg of the PV array. The 

same goes for the load. If you ground the + terminal of the load, do not ground the b or PV array 

+ as well. Doing so will create a positive ground connection which will bypass the positive switching 

circuit. This will result with a direct connection from the battery to the solar array (disabling charging 

control) or a direct connection from the battery to the load (disabling load control). 

 

The only exception to this rule would be to use a load control relay switch on the negative conductor of 

the load circuit so that there would be a permanent common positive connection between the battery and 

load. Morningstar controllers which include load control have a common negative with positive switching.  

 

 

Summary of Contents for TRISTAR TS-MPPT-60

Page 1: ...n help keep voltage surges induced from nearby lightning from affecting the power electronics equipment and loads This is not an option for systems that include ground fault protection as it will be tripped if there is more than one ground bond A Single Point to Earth In addition to negative grounded systems all Morningstar controllers can be used in positive grounded systems if they are wired in ...

Page 2: ...Positive Grounding Graphic Illustrations Fig 1 This system is grounded properly on the battery circuit only Charging and Load Control will function properly ...

Page 3: ...rly Fig 3 This system will not charge properly It has been grounded in two locations and a ground loop will be created around the TriStar charge controller The controller will now no longer be able to properly control charging current since its circuit has been bypassed ...

Page 4: ...e the chassis can be grounded the same for a positive ground system as it is for a negative grounded system Grounding the chassis is required by code in many jurisdictions Surge protection devices include a connection to the equipment ground in order to function properly to limit voltage surges from nearby lightning strikes Many Morningstar controllers include a chassis ground terminal If it doesn...

Page 5: ...at the MeterHub provides an isolated connection between the MeterBus ports when creating a MeterBus network Therefore MeterBus networks will not be problematic except where the direct connection between a controller and a Relay Driver can cause harmful current through the MeterBus connection The systems below are examples of where the use of a single pole breaker would not be an option When in dou...

Page 6: ...harm to the serial communications Also note that the fuse for the power circuit to the EMC 1 should be installed on positive wire Fig 6 TriStar MPPT and Relay Driver system with an RJ 11 MeterBus connection The MeterBus RJ 11 creates a common negative connection between the controller and relay driver The single pole battery breakers as shown on the left will not break the negative connection to t...

Page 7: ...2 device is another option Ground fault Protection and Positive Grounded Systems One last consideration is Ground Fault Protection Ground Fault Protection protects the system from ground faults that may be created in the PV circuit Morningstar s Ground Fault Protection products GFPD 150V and GFPD 600V can be used with either negative or positive grounded systems to detect and interrupt ground faul...

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