Copyright 2020 - Morse Mfg. Co., Inc.
Form PL285XGR (1219-____)
(Updated 9 Mar, 2020)
4
The Specialist In Drum Handling Equipment
Model 285XGR
Super-Duty Forklift-Karrier
Operator’s Manual for
Morse Super-Duty Forklift-Karrier with 2500 Lb. Capacity - Model 285XGR
Serial Number 1219 to ____ (MMYY)
Operating Instructions
Before sliding forklift forks into the fork tubes, adjust forks to
1.
an inside spread of 24.5” (62.2 cm) minimum. Lock forks into
position on the forklift carriage.
Drive the forklift forward to slip the forks into the fork tubes
2.
(see item 29). Tighten tee screws (item 13) to secure the
Forklift Karrier to the forks. Transport Forklift Karrier to drum to
be handled.
Drive the forklift with the Forklift Karrier near floor level to
3.
position the saddle band around the middle of the drum
between the ribs.
Open the toggle clamp by activating the release lever (item
4.
25) and swing both hinge bands to the open position. Push the
Forklift-Karrier against the drum to surround the drum with the
saddle band.
Close the two hinged bands around the drum and latch the
5.
toggle clamp to secure the drum.
Remove pull chain (item 5) from chain box on base frame
6.
(item 29) and place end of loop near operator’s seat.
Raise forks to clear the floor and transport drum in vertical
7.
position to dispensing location.
To pour drum: pull on chain (item 5), rotating drum to angle
8.
required for dispensing. To control the pouring angle of the
drum, pay out one side of chain and pull the other side to
prevent the drum from free-wheeling.
When dispensing is completed, rotate the drum back to
9.
vertical and return drum. While transporting, ensure that the
drum is raised away from the floor to prevent the drum bottom
from interfering with a pallet or other obstacle.
Remove the drum by activating the release lever and opening
10.
the toggle clamp. Swing both hinged bands open. Drive the
forklift away from the drum.
Maintenance
Periodic inspection for the general condition of structural and mechanical components is imperative for safe and efficient operation.
Inspect oil level in gear box / speed reducer and fill with high quality, synthetic lubricant for gears if necessary. The speed reducer
1.
has been filled and tested prior to shipment. After operating a new machine for 1500 hours, the housing should be thoroughly flushed
out, and new oil added to fill the housing to the oil level plug. The oil should be changed every 5000 operating hours thereafter with
Klubersynth UH1 6-460 (#096060)
or equivalent, or more often if operating conditions cause condensation of moisture resulting in
sludge inside housing.
Periodically inspect all moving parts, framework, drum holder and contact areas for signs of wear, fatigue, or loosening. Tighten,
11.
adjust, or replace parts as necessary to prevent failure and maintain proper function.
Oil or grease all moving parts.
12.
Worn or damaged parts must be properly replaced with the correct, genuine Morse parts.
13.
