Morso Model F, Instruction Manual

Page 1: ...Instruction Manual MORSØ Mitring Machine Model F Instruction Manual MORSØ Mitring Machine Model F 1 ...

Page 2: ...ng of Divided Beam page D 1 Description page L 1 1 Operating Instructions Installation Instructions page L 1 2 Operating Devices page E 1 Adjustment of Rebate Supports page L 1 3 Before operating page E 2 Index of Spare Parts page L 2 Degree Adjustment of Fences page E 3 Exact Adjustment of fences page E 3 Adjustment of Length of Moulding page E 4 DeLuxe Measuring Scale page E 4 1 Adjustment of Re...

Page 3: ...ruction Manual The reference system of this Instruction Manual described below will help you to quickly find the information you require Picture A 1 1 1 Subject Heading 2 Page Index The letter A refers to the description of the section The number 1 refers to the page number of that section 3 Text Description of the subject heading 4 Illustration A three dimensional numbered drawing of the text sub...

Page 4: ...lus adjustable rebate supports MORSØ F cuts a double mitre at 45 degrees and a single mitre up to 90 degrees MORSØ F allows you to achieve a perfectly smooth clean and accurate finish by nibbling the work piece in two cuts Movement of the knife block nibbling forward and rearwards is a manual operation on the MORSØ F The forward movement of the knife block is so arranged that the final movement is...

Page 5: ...Instruction Manual MORSØ Mitring Machine Model F 5 Overview Functional Description B 2 ...

Page 6: ...nife Bolt 23 Stop Block 40 Draw Bar 8 Knife Bolt 24 Star Wheel 41 Height Stop 9 Bottom Knives 25 Stop Beam 42 Springs 10 Vertical Slide Frame 26 Measuring Scale 43 Spring Anchor 11 Cross 27 Pin 44 Nut 12 Guides 28 Bolt 45 Outer Washer 13 Lever 29 Pin 46 Lever System 14 Lock nut 30 Cylinder Screw 47 Safety Guard 15 Off Set Bush 31 Rebate Supports 48 Star Wheel 16 Tooth Arc 32 Knurled Lock Nut Rebat...

Page 7: ...Instruction Manual MORSØ Mitring Machine Model F 7 Machine Description B 3 Functional Description B 3 ...

Page 8: ...ually by the lever 13 at the front of the table 2 The vertical movement of the knife block is achieved by pressing the foot pedal 34 downwards The built in lever system makes this operation effortless Double heavy duty return springs 42 not shown return the knife block to the start position The moulding is placed on the table 2 against the fences 17 18 which has been adjusted to the required angle...

Page 9: ...Instruction Manual MORSØ Mitring Machine Model F 9 Description of the Lever System B 4 Functional Description B 4 ...

Page 10: ...tion is achieved by a foot operated lever mechanism The pedal 34 is pressed down The foot pedal tipper 35 pulls the draw bow 38 draw bar 40 and the knife block 4 down Double return springs 42 ensure the pedal 34 and knife block 4 are returned to the start position when the foot pressure is relieved from the foot pedal There is an adjustable pedal height stop facility 41 which can also be used as a...

Page 11: ...Instruction Manual MORSØ Mitring Machine Model F 11 Cutting Method B 5 Functional Description B 5 ...

Page 12: ...of the remainder of the notches and should always be used as it is the trim cut The pedal 34 is pressed downwards and the cut is made Relieving the foot pressure allows the double return springs to return the knife block 4 back to the start position ready for the next cut The lever 13 is now moved a couple of notches further to the right depending on the hardness of the wood and the next cut is ma...

Page 13: ...e Mitre left right up to 90 Height c 1150 mm Length of Moulding from 100 mm to max 1 500 mm Weight 90 kg Siting Considerations Working Width max 100 mm Distance to Wall min 1000 mm Working Height max 145 mm Noise Pollution Square Cutting max 65 65 mm Noise Level silent Measuring Scale up to 1 500 mm Pollution nil no dust see diagram page C 2 and service F 6 Technical Data C 1 ...

Page 14: ...section of the work piece can be determined The knife line determines the max height On the right vertical measuring scale the height can be read and on the horizontal measuring scale the width can be read Please Note The factory preset the cutting height to 145 mm as standard Should you require a max cutting height of 185 mm Please see Service page F 6 ...

Page 15: ...Instruction Manual MORSØ Mitring Machine Model F 15 In General D 1 Assembly Instructions D 1 ...

Page 16: ...we do recommend as a safety measure that you secure it in its location as soon as practicable CAUTION Before each and every operation ensure that all safety protection devices are in place and correctly fitted Fitting of the Table Extension and Divided Beams Before fitting the table extension 3 both the table extension ends and the table end 2 where they abut must be scrupulously cleaned including...

Page 17: ...Instruction Manual MORSØ Mitring Machine Model F 17 Operating Devices E 1 Operating Instructions E 1 ...

Page 18: ...3 Knurled Nut height adjustment of rebate supports 41 Travel lock bolt adjustment lock determines the height stop for the pedal knife block Can also be used to lock the pedal knife block in the down position as a safety feature at cessation of work 13 Hand Lever movement from left to right moves knife block forward or back Should ALWAYS be pressed down during movement to stop the tooth wearing in ...

Page 19: ...Instruction Manual MORSØ Mitring Machine Model F 19 Before Operating E 2 Operating Instructions E 2 ...

Page 20: ... safety devices Safety guard for knives 47 Safety guards on fences 49 d Table and table extension Cleanliness and undamaged surface 2 Adjustments a The angle of the fences 17 18 adjustment instructions page E 3 b Length of moulding 23 adjustment instructions page E 4 c Rebate supports 31 adjustment instructions page E 5 d Forward movement 13 adjustment instructions page E 5 e Height stop 41 adjust...

Page 21: ...Instruction Manual MORSØ Mitring Machine Model F 21 Degree Adjustment of Fences Exact Adjustment of the Fences E 3 1 E 3 2 Operating Instructions E 3 ...

Page 22: ...60 The degree adjustment is read by means of the mark After the adjustment the hand levers 19 and 20 are fastened again and all moulding ends are cut separately at 60 single mitre Exact Adjustment of the Fences Fig E 3 2 When the fences have been adjusted to degrees other than 45 the correct re adjustment to 45 is made as follows Place a straight steel rule against the measuring scale 26 so that i...

Page 23: ...Instruction Manual MORSØ Mitring Machine Model F 23 Adjustment of Length of Moulding E 4 Operating Instructions E 4 ...

Page 24: ...f the frame 1 Star wheel 24 on stop block 23 is loosened 2 The required length of moulding is say 29 cm The mark 0 on scale on stop beam 25 is adjusted exactly opposite the 29 cm mark on the measuring scale 26 on the table extension The out side measures of the frame will be 29 cm 3 Star wheel 24 is tightened Inside measurement of the frame 1 Star wheel 24 on the stop block 23 is loosened 2 The wi...

Page 25: ...Instruction Manual MORSØ Mitring Machine Model F 25 Measuring Scale De Luxe E 4 1 Operating Instructions E 4 1 ...

Page 26: ... 23 and star wheel 24 Cut two pieces of moulding Repeat the procedure as described above but use the line marked 6 instead of 8 Inside measurement To make a frame of 8 x 6 inches inside measurement proceed as follows Cut the right hand side of the moulding to 45 Place the moulding on the table so that the corner between the start of the rebate and the end of the moulding is exactly at the line mar...

Page 27: ...Instruction Manual MORSØ Mitring Machine Model F 27 Adjustment of Rebate Supports Adjustment of the Forward Movement E 5 1 E 5 2 Operating Instructions E 5 ...

Page 28: ...stment the knurled lock nut 32 is tightened The rebate supports can only be removed from the machine when the knife block is in the rearmost position Adjustment of the Forward Movement Fig E 5 2 The slide frame 10 and the knife block 4 are moved forward to a suitable starting position on the moulding to be cut depending on the hardness of the wood in the following way The lever 13 is pressed down ...

Page 29: ...Instruction Manual MORSØ Mitring Machine Model F 29 Adjustment of Height Stop E 6 Operating Instructions E 6 ...

Page 30: ... The knife block 4 is moved forward to the front position by means of lever 13 don t wear the teeth With the foot pedal 34 the knife block 4 is moved down to the height required min 20 mm short of the moulding The height stop 41 is loosened with handle 20 which acts as a spanner and can be removed from the fence Fasten the height stop against the foot pedal tipper 35 The height stop 41 is also use...

Page 31: ...Instruction Manual MORSØ Mitring Machine Model F 31 Working Procedure E 7 Operating Instructions E 7 ...

Page 32: ...t pedal 34 is pressed home then the foot pressure is relieved so that the springs can return the knife block 4 back to start position The lever 13 is moved a couple of notches further to the right in the tooth arc 16 and the next cut is made Proceed in this manner until the moulding is cut through The last cut must always be a small cut trim cut Even with small mouldings that could easily be cut i...

Page 33: ...Instruction Manual MORSØ Mitring Machine Model F 33 Lubrication Instructions F 1 Service F 1 ...

Page 34: ... MORSØ F must be cleaned thoroughly after use Remove any waste wood from all the guides a paint brush is ideal for this Remove the waste from the rebate support guides Remove the waste wood from behind the machine Resin from the mouldings can sometimes cause the knife blades to drag on the upward action of the knife block To remove this resin use WD 40 sprayed onto a cloth made in the shape of a b...

Page 35: ...Instruction Manual MORSØ Mitring Machine Model F 35 Changing Knives F 2 Service F 2 ...

Page 36: ... of the knife block 4 and the new knives very carefully as even the smallest impurity between knife and knife block 4 will cause the knives to impinge too hard against the bottom knives 9 7 Both new knives 5L 5R are fitted on the knife block 4 with the bolts 6 8 Do not tighten the bolts 8 The knives are pressed together at the front point The knives must meet precisely at the front point and neith...

Page 37: ...Instruction Manual MORSØ Mitring Machine Model F 37 Grinding of Knives F 3 Service F 3 ...

Page 38: ...con carbide hand flat stone that must be kept soaked in oil or kerosene By setting the cutting edge you must under no circumstances sharpen lengthwise of the cutting edge always crosswise First sharpen on the reverse side of the knife The flat stone is to be kept in an angle of 29 compared to the front of the knife Take off burrs figure IV After the honing the burrs on the front of the knife are t...

Page 39: ...Instruction Manual MORSØ Mitring Machine Model F 39 Regulation of Draw Bar Adjustment of Forward Movement F 4 1 F 4 2 F 4 3 Service F 4 ...

Page 40: ...travel to ensure that the rear of the moulding is cut through picture F 4 3 1 The knife block unit is placed in the front most position with lever 13 in the picture it is shown in the rear position The fences 17 18 must be adjusted on standard 45 position and be fastened 2 Loosen lock nut 14 3 The offset bush 15 is turned with a spanner until the front point of the knives travels a little bit beyo...

Page 41: ...Instruction Manual MORSØ Mitring Machine Model F 41 Adjustment of the Return Springs F 5 Service F 5 ...

Page 42: ... can be relocated up to the next hole in the frame N B Do not confuse this effect with the lack of lubrication of the vertical knife block slides 10 1 A piece of wood should be placed under the knives on the table 2 in order to keep the knife block 4 in the up position 2 Loosen nut 44 Only on the side which you are adjusting 3 Remove the outer washer 45 4 By means of a suitable tool the spring 42 ...

Page 43: ...Instruction Manual MORSØ Mitring Machine Model F 43 Adjustment of Height Movement F 6 Service F 6 ...

Page 44: ...he table 2 under the knives in order to prevent the knife block 4 falling down during the adjustment 3 The springs 42 are removed from the spring anchors 43 and draw bow holders 39 4 The draw bow holders 39 which are located in the rearmost holes in the foot pedal tipper 35 are relocated to the foremost holes in the foot pedal tipper 35 5 Fasten the draw bow holders 39 in the draw bow 38 again 6 P...

Page 45: ...Instruction Manual MORSØ Mitring Machine Model F 45 Service F 7 Changing of Spare Parts F 7 ...

Page 46: ...uestion is then used when ordering spare parts as there are part numbers disassembly and assembly diagrams of the part in question 3 Example Parts in the rebate support must be renewed Figure I 1 shows that the parts are located in figure I 6 Under index 1 2 and 4 the parts necessary for the replacement the disassembly and assembly procedure is illustrated In the text part of the illustration the ...

Page 47: ...ee page E 5 The moulding is not firm on the table during cutting Fences loose Fasten fences See page E 3 Incorrect length measurements The length measure incorrectly set Correct the length measure See page E 4 Stop beam loose Fasten stop beam The basic position of the knife block is changed The height stop is displaced Correct the adjustment see page E 7 The moulding is not cut quite through The f...

Page 48: ...ety Regulations On delivery of the machine to the consumer guarantees that MORSØ F mitring machine complies with the CEN TC 142 Safety Regulations for wood working machinery Before using the mitring machine MORSØ F the operator must be familiar with current national and international safety regulations If the operator does not comply with the above mentioned regulations the factory is not liable f...

Page 49: ...Instruction Manual MORSØ Mitring Machine Model F 49 NOTES ...

Page 50: ... Grundmaskine Basic Machine Grundmaschine I 2 2 Bord komplet Table complete Tisch komplett 3 3 Knivhovedenhed Knife Block Unit Messerkopf Einheit I 4 4 Drivmekanisme Drive equipment Antriebsmechanik I 5 5 Falsstøtter Rebate Supports Falzauflagen I 6 Ekstraudstyr Accessories Zusatzausrüstung 6 Falsstøtter autom Rebate Support autom Falzauflage automatisch L 2 ...

Page 51: ...Instruction Manual MORSØ Mitring Machine Model F 51 Grundmaskine Basic machine Grundmaschine Index of Spare Parts I 2 ...

Page 52: ...80372224 Skive Washer Scheibe 3 80382223 Skrue Screw Schraube 4 01602222 Højdestop Height stop Höhenbegrenzung 5 99990217 Drivmekanisme komplet Drive equipment complete Antriebsmechanik komplett 6 80281415 Skive Washer Scheibe 7 43007008 Møtrik Hexagon nut Sechskantmutter 8 40000010 Skive FZ Washer Scheibe 9 53010016 Stålbolt Hexagon screw Sechskantschraube 10 11050001 Slidske Waste chute Rutsche ...

Page 53: ...Instruction Manual MORSØ Mitring Machine Model F 53 Index of Spare Parts I 3 Bord komplet Table complete Tisch komplett ...

Page 54: ...d beam Meβschiene 16 74001011 Stopskinne Stop beam Anschlagschiene 17 55716015 Stålbolt Hexagon screw Sechskantschraube 18 20000170H Anslagsliste Fence Anschlagleiste 19 20000170V Anslagsliste Fence Anschlagleiste 20 80570071 Bolt Bolt Bolzen 21 30000172 Håndtag komplet Handle spanner complete Handgriff komplett 22 80600073 Møtrik Hexagon nut Sechskantmutter 23 69131262 O ring O ring O Ring 24 176...

Page 55: ...Instruction Manual MORSØ Mitring Machine Model F 55 Index of Spare Parts I 4 Knivhovedenhed Knife Block Unit Messerkopf Einheit ...

Page 56: ...rue Countersunk Screw Schraube versenkt 11 50160304 Cylinderskrue Cylinder Screw Zylinderschraube 12 40000008 Skive FZ Washer Scheibe 13 53008025 Sætskrue FZ Hexagon Screw Sechkantschraube 14 49006025 Undersænkskrue Countersunk Screw Senkschraube 15 52008016 Spændestift Clamping Pin Spannstift 16 47005030 Spændestift Clamping Pin Spannstift 17 80820052 Pindbolt Stud Stiftschraube 18 41000216 Skive...

Page 57: ...Instruction Manual MORSØ Mitring Machine Model F 57 Index of Spare Parts I 5 Drivmekanisme Drive Equipment Antriebsmechanik ...

Page 58: ...ækbøjle komplet Draw bow complete Zugbügel komplett 5 80971915 Trækbøjleholder Draw bow holder Zugbügelhalter 6 01101716 Tap Pivot Zapfenschraube 7 80022124 Stopring Set collar Stellring 8 43007016 Møtrik Hexagon nut Sechskantmutter 9 67600214 Trækfjeder Extension spring Zugfeder 10 80271420 Fjederholder Spring holder Federhalter 11 80281415 Skive Washer Scheibe 12 43007020 Møtrik Hexagon nut Sech...

Page 59: ...Instruction Manual MORSØ Mitring Machine Model F 59 Index of Spare Parts I 6 Falsstøtter Rebate Support Falzauflagen ...

Page 60: ...f rebate support Zapfen f Falzauflagen 5 12203003V Underpart Bottom Part Unterteil 6 12203203V Vinkeljern Angle Iron Winkelstahl 7 50006020 Cylinderskrue Cylinder Screw Zylinderschraube 8 49004010 Undersænket skrue Countersunk Screw Schraube versenkt 9 12300010 Tap Pin Zapfen 10 21403403H Holder Holder Halter 11 12203003H Underpart Bottom Part Unterteil 12 12203203H Vinkeljern Angle Iron Winkelsta...

Page 61: ...omatically return to the adjusted width after each cutting cycle Manual resetting is therefore eliminated The rebate supports are adjusted both to the width of the moulding and the height of the rebate During the cutting cycle when the knives are manually moved forward the rebate supports will automatically move in sequence When the cutting cycle is finished and the knives are returned to the rear...

Page 62: ...Instruction Manual MORSØ Mitring Machine Model F 62 Accessories L 1 2 Installation Instructions L 1 2 L 1 2 1 ...

Page 63: ...il 2 6 Repeat this process for the right hand side of the attachment 7 Place the included distance piece PVC on top of the bottom part 4 covering the slider hole Place the top plate 7 on top of the distance piece and locate the front edge of the vertical side of the top plate so that it is in line with the gap between the slide frame and the long guide Mark and drill the two holes 6 4 2 mm drill b...

Page 64: ...Instruction Manual MORSØ Mitring Machine Model F 64 Adjustment of Rebate Supports L 1 3 Accessories L 1 3 ...

Page 65: ...nto the rebate of the moulding Press the moulding down on the machine table The height of the rebate supports is adjusted by means of the knurled nut 33 The rebate supports must be adjusted so that there is approx 0 5 mm clearance between the rebate of the moulding and the support After the adjustment the knurled lock nuts 32 are tightened The rebate support draw bars are locked in position with s...

Page 66: ...Instruction Manual MORSØ Mitring Machine Model F 66 Ekstraudstyr Falsstøtter autom Accessories Automatic Rebate Supports Zusatzausrüstung Falzauflagen autom Index of Spare Parts L 2 ...

Page 67: ... Glider Slide Bush Gleitstück 8 05000120V Overplade Top Plate Oberplatte 9 50008030 Cylinderskrue FZ Cylinder Screw Zylinderschraube 10 49005008 Rundhovedet skrue Screw Schraube 11 50006035 Cylinderskrue FZ Cylinder Screw Zylinderschraube 12 05000121H Underpart Bottom Part Unterteil 13 05000120H Overplade Top Plate Oberplatte 14 05000122 Trækstang Draw Bar Verbindungsstange 15 0900 V Falsstøtte au...