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02/06/10 M2-6_(raf

f_acqua)_EN

ENGLISH

ENGLISH

For open gensets installed indoors, we recommend:

• 

The dimensions of the air outlets be such that they have 

at least the same area of the radiator;

• 

the dimensions of the windows for air outlet is at least on 

the surface of the radiator.

• 

The dimensions of the air inlets be such that they have at 

least the same area of the ra10% for gensets up to 

130 kVA or +25% for gensets beyond 130 kVA;

For canopied gensets installed indoors, we recommend:

• 

The dimensions of the air outlets be such that they have 

at least the same area of the generator air outlets, as indi-

cated at page M2.7 of the present manual; 

• 

The dimensions of the air inlets be such that they have at 

least the same area of the generator air inlets, as indica-

ted at page M2.7 of the present 10% for gensets 

up to 130 kVA or +25% for gensets beyond 130 kVA;

The opening area has to be calculated considering protection 

grill surface, in order to insure that remaining free area is suf-

ficient.

Dimensions of openings calculated as above indicated, are 

the minimum acceptable dimensions in case of L.T.P. use; the 

pressure remaining after radiator and back pressure must be 

considered while planning dimensions of the piping.

To calculate the opening section check below drawing:

WarninG:

 to avoid reflux of heated air and loss of load, add 

an air duct between radiator and opening.

To consider the correct quantity of heat to be discharged, loss 

of heat on duct should be evaluated. If the duct is not appro

-

priately insulated, room-temperature may increase considera-

bly, for this reason it may be necessary to install an electro 

ventilator for correct air exchange.

a

Radiator surface

b

Free opening

c

Air flow opening with grill and 80% of open 

surface

d

Air flow opening with baffle plates

Electro ventilator capacity can be calculated as follows:

       attention

exhaust piping may reach up to 600 °c during opera-

tion, therefore it is compulsory to cover piping with ap-

propriate insulation.

!

Fan Capacity  

[

m

3

/h

]

=     Transmitted heat 

[

Kcal/h

]

        0,287 

x

 

t  

[

°C

]

Considering:

• 

heat to radiation is indicated on engine/alternator technical 

data sheet;

•  0. 287 is specific heat for each m3 of air at 20°C;

•  Δt in °C is usually considered as equal to 5 °C (worst 

conditions are considered).

exhaust pipinG

Exhaust piping must be built in accordance to laws in force in 

the country of installation.

General indications:

•  Minimum required thickness: 2.0 mm;

• 

Diameter of piping has to be calculated considering, length, 

number of bends, type of exhaust muffler, and any other 

accessory used on it.

 Back pressure should not exceed 

values provided by manufacturer, as this causes loss 

of power and damage to the engine.

danGer

engine exhaust gas contains carbon monoxide, harmful 

to health and in large quantities can cause intoxication 

or death.

• 

Exhaust piping should be composed of parts, connected 

by flanges with gaskets, for easy disassembling and grant 

maximum tightness.

•  Exhaust piping should be connected to engine by a flex that 

should absorb dilatation and separate fix part from engine 

piping.

•  Exhaust piping should not weigh on engine manifold.

!

REV
.0-06/10

M

2.6.3

InstallatIon advIces

18

Summary of Contents for CD4R90119003

Page 1: ...erador Stroomaggregaten Skupinagener toru CD4R90119003 Codice Code Code Codigo Kodezahl C digo Code K d Edizione Edition dition Edici n Ausgabe Edi o Editie Edice OPEN FRAME GE 10000 HZDM STAGE V GE 1...

Page 2: ......

Page 3: ...RT AND HANDLING M3 MACHINE UNPACKING PAG 12 M4 1 TRANSPORT AND HANDLING COVERED UNITS PAG 13 3 INSTALLATION AND USE M2 7 INSTALLATION PAG 14 M2 6 INSTALLATION ADVICES PAG 15 M20 SET UP FOR OPERATION D...

Page 4: ...must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it wan...

Page 5: ...22 Rated altitude above sea level 23 Max ambient temperature 24 Dry weight kg 25 Any additional information Any of our product is labelled with CE marking attesting its conformity to appliable direct...

Page 6: ...amage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger FIRE Danger of flame or...

Page 7: ...octor Suction of liquids from lungs If you suppose that vomit has entered the lungs as in case of spontaneous vomit take the subject to the hospital with the utmost urgency Inhalation In case of expos...

Page 8: ...o di traino previsto Verificare il corretto assemblaggio della macchina al dispo sitivo di traino Verificare sempre che il gancio del veicolo sia adeguato al traino della massa totale del carrello Non...

Page 9: ...ione causa un grave pericolo di ribaltamento o instabilit durante il funzionamento e durante la movimentazione con carrelli di traino In caso di necessit contattare il servizio di assistenza tecnica P...

Page 10: ...lso eliminate sounds which would produce noise The unit has a protective closed frame which protects it against unintentional impacts during the handling and or transport the front panel is completely...

Page 11: ...machine is necessary to record some data Please write the requested data inside the squares to side 1 Model of machine 2 Serial number of the machine 3 Serial number of the engine 4 Name of the deale...

Page 12: ...ndling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately our Tech...

Page 13: ...and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRICT...

Page 14: ...05 12 19 CD4R9011_IT M 2 7 INSTALLAZIONE INSTALLATION INSTALLATION INSTALACI N LUFTZIRKULATION INSTALA O INSTALLATIE REV 1 03 20 M1 4 M1 4...

Page 15: ...force ATTENTION All generating sets are equipped with a control system that is NOT influenced by standard environmental factors and is able to stop the unit in case of anomalous values in the fundamen...

Page 16: ...tain pos sible liquid leakages hence no specific measures are needed in this regard In case of doubts concerning your genset do not hesita te to contact our technical sales office ATTENTION Engine and...

Page 17: ...to it by using screw anchors or rag bolts Base dimensions should exceed genset dimensions of at least 200 mm on each side Base should weigh three times static genset weight indicated on the technical...

Page 18: ...e evaluated If the duct is not appro priately insulated room temperature may increase considera bly for this reason it may be necessary to install an electro ventilator for correct air exchange a Radi...

Page 19: ...il filling and level ispections must be carried out with the engine on a flat surface 1 Remove oil filler cap 24 2 Pour the oil in and reassemble oil cap 3 Check the oil level using the dipstick 23 th...

Page 20: ...by means of the GFI Connect the generating set to an earthing system via a cable certain efficiency using the ground terminal 12 on the machine Earthing WITH GROUND FAULT INTERRUPTER The grounding co...

Page 21: ...t low temperatures The motor will normally start up without problems down to temperatures of 10 C For start up and use at lower temperatures please see the engine manual or turn to our Technical Assis...

Page 22: ...e sockets 15 A C socket AUX sockets for load connection 12 Earth terminal Ground connection point for gen set Z6 Digital multifunction meter GE voltage VAC GE Hz Frequency Total hour counter Resettabl...

Page 23: ...8528 1 and 3046 1 Norms and their definitions are listed in the manual s TECHNICAL SPECIFICATIONS page During the use of the electricity generating group NEVER EXCEED the power indications paying car...

Page 24: ...ating machine coupled to the motor allows it see to a start up with reduced voltage star point triangle start up or with autotransformer or use a soft start system In all cases when the user circuit r...

Page 25: ...lectricity generating group in combination with the EAS automatic start up panel forms a unit for distributing electrical energy within a few seconds of a power failure from the commercial electrical...

Page 26: ...er clogged 2 Overload 3 Injectors defective Injection pump requires calibra tion 1 Clean or replace 2 Check the load connected and diminish 3 Ask for intervention of Service Department White smoke 1 O...

Page 27: ...ith setting wrong or fault 1 Regulate speed to its nominal no load value 2 Check winding diodes etc on alternator See to alternator manual Repair or replace A s k f o r intervention of Service Departm...

Page 28: ...ALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts du...

Page 29: ...uested number of hours has not been attained EVERY WEEK EVERY MONTH AND OR AFTER INTERVENTION ON LOAD EVERY YEAR 1 TEST orAUTOMATIC TEST cycle to keep the generating set constantly operative NO LOAD X...

Page 30: ...d or dispositions in force in the place M 45 STORAGE and disassEmble REV 0 06 00 DISASSEMBLE Have qualified personnel disassemble the machine and dispose of the parts including the oil fuel etc in a c...

Page 31: ...urs limited at 500 h No overload is admitted Prime power PRP maximum available power for use at variable loads for a yearly illimited number of hours The average power to be taken during a period of 2...

Page 32: ...05 12 19 CD4R9011_IT M 2 7 1 DIMENSIONI DIMENSIONS DIMENSIONS DIMENSIONES ABMESSUNGEN DIMENS ES AFMETINGEN REV 1 03 20 610 665 715 1005 210 840 925 425 1430 645...

Page 33: ...11 01 01 Note NOTE 34...

Page 34: ...11 01 01 Note NOTE 34...

Page 35: ......

Page 36: ...MOSA div della BCS S p A Viale Europa 59 20090 Cusago Milano Italy Tel 39 0290352 1 Fax 39 0290390466 www mosa it...

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