Mosa DSP 2x400 PS-PL, Use And Maintenance Manual

Page 1: ...DSP 2x400 PS PL 784139003 GB 0 2 1 1 28 11 05 78413M00 preparato da UPT approvato da DITE USE AND MAINTENANCE MANUAL...

Page 2: ...ACHINE DSP 2x400 PSX DSP 2x400 PS PL M 0 REV 0 02 11 Main Characteristics of the unit Control of current with CHOPPER technology at high frequency Digital control technique by means of DSP Major produ...

Page 3: ...isfy the needs of its clients aswell as to improve the transparency and thecom munications regarding all the company s activesin accordance with the official procedures and inhar mony with the MOSA Ma...

Page 4: ...DVICE BEFORE USE M 2 6 INSTALLATION AND ADVICE M 3 UNPACKING M 4 2 TRANSPORT AND DISPLACEMENTS COVERED UNITS M 6 8 ASSEMBLY CTL M 20 PREPARING THE UNIT M 21 START UP M 22 SHUTTING DOWN THE MOTOR M 31...

Page 5: ...aws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S...

Page 6: ...aces protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your p...

Page 7: ...of the declaration of conformity included in any machine standard equipment Here below the adopted symbol CE marking is clearly readable and unerasable and it can be either part of the data plate A o...

Page 8: ...ola Serial number ______________________________ conforme con quanto previsto dalle Direttive Comunitarie e relative modifiche est en conformit avec ce qui est pr vu par les Directives Communautaires...

Page 9: ...A 64 dB A 7 m Guaranteed acoustic power LwA pressure LpA 90 dB A 65 dB A 7 m Dimensions and weight are inclusive of all parts without wheels and towbar 2000 14 CE POWER Declared power according to ISO...

Page 10: ...lding and Generation can be used simultaneously however the engine cannot be overloaded The table below gives the maximum limits to be respected STATIC CHARACTERISTIC 100 200 300 400 500 A V 10 20 30...

Page 11: ...harm to persons or things Do not use without protective devices provided Removing or disabling protective devices on the machine is prohibited Do not use the machine if it is not in good technical co...

Page 12: ...persons Use only with safety clothing It is compulsory to use the personal protection means given in equip ment Use only with safety clothing It is compulsory to use the personal protection means giv...

Page 13: ...completely Wipe up spilled fuel before starting engine An electric shock can kill Shut off fuel of tank when moving machine where it is assembled Avoid spilling fuel on hot engine Sparks may cause th...

Page 14: ...at the area is safe before starting any welding operation Do not touch any bare wires leads or contacts as they may be live and there is danger of electric shock which can cause death or serious burns...

Page 15: ...so as to cause a dangerous increase of the temperature Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose Maximum leaning of the...

Page 16: ...Installazione Installation Installation Luftzirkulation 18 11 05 88412 I REV 1 09 08 DSP 2x400 PSX M 2 7 M1 4 90 M1 4 A...

Page 17: ...en rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediate...

Page 18: ...did not keep to the instructions you could damage the structure of the machine die Wartung durchfuhrt Motor abstellen bevor man d effectuer toute manutention Arreter le moteur avant Fermare il motore...

Page 19: ...machine to the ground and place the parking foot definitively regulating at the best height ATTENTION Do not substituite the original tires with other types ATTENTION 7 8 9 CTL 35 50 CTL 45 COMANDS 5...

Page 20: ...he state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced DO NOT OPEN THE...

Page 21: ...t an easy job A lack in tacking these precautions would result in the mix of different additives used in different coolants which would originate gelatinous substances capable of obstructing the cooli...

Page 22: ...M5 2 yellow Battery charge M5 3 red Overspe ed M5 4 red High tem perature M5 5 red Low oil pressure M5 6 green Protec tion unit on M5 5 M5 6 M5 4 M5 3 M5 2 M5 1 M STOP OFF b a c LOW OIL PRESSURE M5 5...

Page 23: ...PING THE ENGINE 28 11 05 88412 GB Before stopping the engine it is compulsory to disconnect or shut off any loads which are connec ted to the unit auxiliary outputs stop welding To stop the engine Tur...

Page 24: ...te Welding selector mode Welding ammeter Welding current regulator Welding voltage voltmeter Polarity inverter control Remote control socket Prise de soudage Prise de soudage Prise de mise terre Prise...

Page 25: ...r is suitable for use in environments with an increased risk of electrical shock WELDING CABLE CONNECTION Fully insert the welding cable plugs into the corresponding sockets turning them clockwise to...

Page 26: ...age adjusting knob to the minimum setting SETTING THE WELDING PROCESS 11 10 04 M33_WDC_GB CV CC STAND BY CONTACT STARTING REMOTE CONTROL 70 20 25 40 100 WELDING DIGITAL CONTROL 130 160 190 220 250 280...

Page 27: ...the alternator fan will help cool down the chopper more quickly After a few minutes the LED will automatically switch itself off and the welding voltage current will once again be available at the plu...

Page 28: ...ow mentioned table WARNING A electric ground B C 5 V d c D E F 5 V d c G H welding ground I 44 48V a c J 44 48V a c DESCRIPTION To potentiometer RC1 terminal a To potentiometer RC1 central b To potent...

Page 29: ...hould intervene again replace it with another one with matching intervention current specifications and or contact the Service Depart ment Note do not forcibly hold the central button of the thermal p...

Page 30: ...te control connector 8 it is functional and automati cally excludes the front panel regulation The remote control can also be connected to the connector on the wire feeder front panel but in this case...

Page 31: ...1 WDC defective 2 Chopper defective 3 Current sensor defective 1 Switch off the machine and start it up again if the LED remains off try to weld verifying that the welding is regular if the LED light...

Page 32: ...outputs on the generator except for those on the con densers and re start machine check for voltage on condensers MOTOR P1 The engine does not start or stops immediately after startup 1 Low battery vo...

Page 33: ...tiometer of the WDC works correctly perform the following test 1 Start the welding machine and let it run at nominal r p m 2 Connect a multimeter set for VDC mea surement between pins 1 GND and 12 of...

Page 34: ...DRAWING 5 DRAWING 4 Put the knob on RC1 at minimum max put one ohmmeter from pin A B and measure the resistance Knob Resistance Minimum Max 50 100 4 5 4 7 K P1 Supply connector P2 Chopper connector P...

Page 35: ...ce and troubleshooting work l Stop the engine before doing any work inside the machine If for any reason the machine must be operated while working inside pay attention moving parts hot parts exhaust...

Page 36: ...the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10...

Page 37: ...d of the various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte...

Page 38: ...DSP 2x400 PSX REV 0 11 05 M 53 Dimensioni Abmessungen Dimension 18 11 05 88412 I...

Page 39: ...holder ground clamp Special for steels run on pipes with R max 55 kg mm2 Weld in all position volatile slag ELECTRODES IDENTIFICATION ACCORDING TO A W S STANDARDS E X X Y Z 2 digits type of coating an...

Page 40: ...ke solenoid O4 Step relay P4 Circuit breaker Q4 Battery charge sockets R4 Sensor cooling liquid temperature S4 Sensor air filter clogging T4 Warning light air filter clogging U4 Polarity inverter remo...

Page 41: ...di legge la proprieta del presente disegno con divieto di riprodurlo o comunicarlo a terzi senza sua autorizzazione M5 15 b2 a2 24 22 18 a1 b1 21 25 230V 50 60Hz 11 1 4 3 1 2 1 1 1 2 F3 1 2 L5 3 52 5...

Page 42: ...DSP 2x400 PS PL REV 0 11 05 M 61 2 Stromlaufplan 28 11 05 78413 D...

Page 43: ...DSP 2x400 PS PL REV 1 02 11 M 61 3 Stromlaufplan 28 11 05 78413 D...

Page 44: ...DSP 2x400 PS PL REV 1 02 11 M 61 4 Stromlaufplan 28 11 05 78413 D...

Page 45: ...DSP 2x400 PS PL REV 1 02 11 M 61 5 Stromlaufplan 28 11 05 78413 D...

Page 46: ...DSP 2x400 PS PL REV 1 02 11 M 61 6 Stromlaufplan 28 11 05 78413 D...