Mosa DSP 2x400 PSX, Use And Maintenance Manual, Spare Parts Catalog

Page 1: ...DSP 2x400 PSX USE AND MAINTENANCE MANUAL SPARE PARTS CATALOG 884129003 GB 0 4 0 8 28 11 05 88412M00 preparato da UPT approvato da DITE...

Page 2: ...which will continue to satisfy the needs of its clients as well as to improve the transparency and the communications regarding all the company s actives in accordance with the official procedures and...

Page 3: ...TALLATION AND ADVICE M 3 UNPACKING M 4 2 TRANSPORT AND DISPLACEMENTS COVERED UNITS M 6 8 ASSEMBLY CTL M 20 PREPARING THE UNIT M 21 START UP M 22 SHUTTING DOWN THE MOTOR M 31 CONTROLS M 32 USE AS A WEL...

Page 4: ...aws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S...

Page 5: ...aces protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your p...

Page 6: ...irectives is part of the declaration of conformity included in any machine standard equipment Here below the adopted symbol CE marking is clearly readable and unerasable and it can be either part of t...

Page 7: ...SO 8528 1 temperature 25 C 30 relative hummidity altitude 100 m above sea level Stand by maximum available power for use at variable loads for a yearly number of hours limited at 500 h No overload is...

Page 8: ...lding and Generation can be used simultaneously however the engine cannot be overloaded The table below gives the maximum limits to be respected STATIC CHARACTERISTIC 100 200 300 400 500 A V 10 20 30...

Page 9: ...harm to persons or things Do not use without protective devices provided Removing or disabling protective devices on the machine is prohibited Do not use the machine if it is not in good technical con...

Page 10: ...IONS No harm for persons Use only with safety clothing It is compulsory to use the personal protection means given in equipment Use only with safety clothing It is compulsory to use the personal prote...

Page 11: ...mediately to a non polluted zone the person involved FIRE PREVENTION In case the working zone for whatsoever cause goes on fire with flames liable to cause severe wounds or death follow the first aid...

Page 12: ...e sure that the area is safe before starting any welding operation Do not touch any bare wires leads or contacts as they may be live and there is danger of electric shock which can cause death or seri...

Page 13: ...f the temperature Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose Protect all the electric parts at risk because water infiltr...

Page 14: ...Installazione Installation Installation DSP 2x400 PSX 18 11 05 88412 I MOSA 1 0 11 05 Luftzirkulation M 2 7...

Page 15: ...as not been rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or ab sence of parts envelopes manuals etc we ad vise you to infor...

Page 16: ...e lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the m...

Page 17: ...machine to the ground and place the parking foot definitively regulating at the best height ATTENTION Do not substituite the original tires with other types ATTENTION 7 8 9 CTL 35 50 CTL 45 COMANDS 5...

Page 18: ...t the cable positive to the pole positive of the battery after having taken away the protection by properly tightening the clamp Check the state of the battery from the colour of the warning light whi...

Page 19: ...or tap with the motor in operation or still hot as the liquid coolant may spurt out and cause serious burns Remove the tap very carefully GROUNDING CONNECTION The grounding connection to an earthed in...

Page 20: ...rve M5 2 yellow Battery charge M5 3 red Overspeed M5 4 red High temperature M5 5 red Low oil pressure M5 6 green Protection unit on M5 5 M5 6 M5 4 M5 3 M5 2 M5 1 M STOP OFF b a c LOW OIL PRESSURE M5 5...

Page 21: ...OPPING THE ENGINE 28 11 05 88412 GB Before stopping the engine it is compulsory to disconnect or shut off any loads which are connected to the unit auxiliary outputs stop welding To stop the engine Tu...

Page 22: ...l unit EP5 Voltmete Welding selector mode Welding ammeter Welding current regulator Welding voltage voltmeter Polarity inverter control Remote control socket Prise de soudage Prise de soudage Prise de...

Page 23: ...r is suitable for use in environments with an increased risk of electrical shock WELDING CABLE CONNECTION Fully insert the welding cable plugs into the corresponding sockets turning them clockwise to...

Page 24: ...the function of the various controls on the front panel 2 Start the engine of the welder OFF ON START 3 Turn the welding current voltage adjusting knob to the minimum setting SETTING THE WELDING PROC...

Page 25: ...sh and the welding current voltage goes to zero In this case do not switch off the welder since the alternator fan will help cool down the chopper more quickly After a few minutes the LED will automat...

Page 26: ...much lower arc voltage than spray arc on the order of 25 less The passage from short arc to spray arc occurs automatically by setting a higher operating voltage if using inert gases or a mixture of g...

Page 27: ...orch button is pressed The setting of the welding voltage is done using the knob on the wire feeder The adjusting knob on the welder is automatically inhibited The connection of other brands of 42V AC...

Page 28: ...n Before resetting by pressing the central button and then connect the load again If the protection should intervene again replace it with another one with matching intervention current specifications...

Page 29: ...means of a multipole connector When the remote control is connected to the remote control connector 8 it is functional and automatically excludes the front panel regulation The remote control can also...

Page 30: ...t one resistor 10 K In this case the thermic protection don t work but you can use the machine 3 Replace the WDC P5 Red LED always on 1 WDC defective 2 Chopper defective 3 Current sensor defective 1 S...

Page 31: ...ch due to excessive current 2 Thermal switch malfunction MOTOR 1 Disconnect all outputs on the generator except for those on the condensers and re start machine check for voltage on condensers P4 No v...

Page 32: ...t on WDC 1 Start the welding without load at max RPM 2 Take the voltage from pin 1 pin 12 on connector P4 3 OUTPUT 18 Vca OUTPUT 25 Vca OUTPUT 18 Vca input 220 Vac output 18 Vac 25 Vac 10 Vac Pin 1 2...

Page 33: ...G 5 P1 P2 P5 P3 P4 DRAWING 4 Put the knob on RC1 at minimum max put one ohmmeter from pin A B and measure the resistance Knob Resistance Minimum Max 50 100 4 5 4 7 K P1 Supply connector P2 Chopper con...

Page 34: ...the laws and or dispositions in force in the place WARNING Have qualified personnel do maintenance and troubleshooting work Stop the engine before doing any work inside the machine If for any reason...

Page 35: ...Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about ever...

Page 36: ...ncerning the cust off involve the manipulation of fluids potentially dangerous such as lubricating oil and battery electrolyte The dismantling of metallic parts liable to cause injuries or wounds must...

Page 37: ...DSP 2x400 PSX MOSA 1 0 11 05 M 53 Dimensioni Abmessungen Dimension 18 11 05 88412 I...

Page 38: ...O HI 30 l min solenoid valve E4 Hydraulic oil pressure switch F4 Hycraulic oil level gauge G4 Preheating glow plugs H4 Preheating gearbox I4 Preheating indicator L4 R C filter M4 Heater with thermosta...

Page 39: ...riserva a termini di legge la proprieta del presente disegno con divieto di riprodurlo o comunicarlo a terzi senza sua autorizzazione M5 15 b2 a2 24 22 18 a1 b1 21 25 230V 50 60Hz 11 1 4 3 1 2 1 1 1...

Page 40: ...From Page From Page Designer of n of n Desi Dis n Dis n Exp Page n Page n Dwg n Dwg n Disegnatore La MOSA si riserva a termini di legge la proprieta del presente disegno con divieto di riprodurlo o co...

Page 41: ...Schema elettrico Stromlaufplan Electric diagram DSP 2x400 PSX M 61 3 MOSA 1 0 11 05 18 11 05 88412 I...

Page 42: ...Schema elettrico Stromlaufplan Electric diagram DSP 2x400 PSX M 61 4 MOSA 1 0 11 05 18 11 05 88412 I...

Page 43: ...tore La MOSA si riserva a termini di legge la proprieta del presente disegno con divieto di riprodurlo o comunicarlo a terzi senza sua autorizzazione 08 05 2005 51 52 14 BLACK 13 51 52 1 2 3 4 5 6 7 8...

Page 44: ...tore La MOSA si riserva a termini di legge la proprieta del presente disegno con divieto di riprodurlo o comunicarlo a terzi senza sua autorizzazione 08 04 2005 51 52 14 BLACK 13 51 52 1 2 3 4 5 6 7 8...

Page 45: ...4 n position 5 quantity TS 0000 GE TS 0000 GE V le Europa 59 20090 CUSAGO MI ITALY Tel 39 02 90352 1 fax 39 02 90390466 0987654321 TYPE SERIAL N 22 03 00 R1GB The requested data are to be found on the...

Page 46: ...MOSA Rev 00 09 06 18 11 05 88412 I DSP 2x400 PSX ED 10 Ricambi Spare parts Pi ces de rechanges Ersatzteile Tabla de recambios...

Page 47: ...IASTRA FISS BOX COND COMPL 27 894004110 STAFFA SUPPORTO REATTORE Pos Rev Cod Descr Note 1 107301390 RING FIXING FAN 2 107601470 FAN COMPLETE 3 308306010 ALTERNATOR AIR CONVEYOR 4 784008222 ALTERNATOR...

Page 48: ...MOSA Rev 00 09 06 DSP 2x400 PSX ED 11 Ricambi Spare parts Pi ces de rechanges Ersatzteile Tabla de recambios...

Page 49: ...ORE DI HALL 400A 36 282009869 TRASFORMATORE 37 101131220 PRESA DINSE Pos Rev Cod Descr Note 1 784017080 ENGINE SIDE FRONT PANEL 2 306467109 THERMOPROTECTION B C 3 884127425 WDC FRONT Up to REV 0 09 06...

Page 50: ...MOSA Rev 00 09 06 DSP 2x400 PSX ED 12 Ricambi Spare parts Pi ces de rechanges Ersatzteile Tabla de recambios...

Page 51: ...GASOLIO 17 JJ0062025 RUBINETTO M F 1 2 G 18 JJ0062292 NIPPLO OLEODINAMICO 1 2 G 19 744502212 TUBO SCARICO OLIO Pos Rev Cod Descr Note 1 766708065 COVER GRATE 2 766708035 REAR COVER 3 744501255 FUEL C...

Page 52: ...MOSA Rev 00 09 06 DSP 2x400 PSX ED 13 Ricambi Spare parts Pi ces de rechanges Ersatzteile Tabla de recambios...

Page 53: ...ANTE 23 766702068 FLANGIA PER TUBO SCARICO 24 305012053 COPERCHIETTO 25 766707203 SCATOLA PROTEZIONE PRESE Pos Rev Cod Descr Note 1 766707070 RIGHT SIDE ELECTRICALBOX COVER 2 785005400 CHOPPER BRIDGE...

Page 54: ...CTL 45 744500140 KA 12 Pos Rev Cod Descr Descr Note 1 0000744500141 GR TIMONE PIEDE X TRAINO LENTO KIT SITE TOW 2 225101160 ASSALE AXLE 3 325501170 RUOTA WHEEL 4 0000225100142 GR ASSALE RUOTE TRAINO L...

Page 55: ...e signature Please send use us following sapre parts for the machine below MOSA SPARE PARTS model type serial nr N E W T A B L E S t a b le n r p o s it io n q t y ENGINE SPARE PARTS engine model engi...

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