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- 20 - 

2. If the bike is used often perform this check more often. 

3. Change seasonally.

 

 

 

 

Simple trouble shooting                                                                               

 

Trouble 

phenomenon

 

primary reason

 

Solution

 

Spark plug wear 

Change/check 

Ignition coil wire

 

Change/check

 

CDI 

 

Change/check

 

Blown fuse

 

Change/check

 

Spark plug 

no spark 

Emergency switch on

 

Switch to off 

 

Spark plug gap too small or big

 

Adjust

 

Spark plug burned 

 

Change

 

Spark plug is corroded

 

Clean off

 

The spark 
is weak

 

Weak ground 

 

Clean connections 

No fuel

 

Refuel

 

Air gap on gas cap stopped up    clean 
fuel pump worn

 

Change

 

Gas line or filter clogged   

Change or clean 

air filter stop up 

Clean or change 

THE 

ENGINE 

CAN NOT 

START

 

No fuel 

mixed air in 

cylinder

 

Intake manifold broken

 

Check and replace

 

- 21 - 

Spark plug seat leak

 

Tighten plug

 

Cylinder cover leak

 

Change head gasket

 

Valves out of adjustment 

adjust 

The piston-rings or the cylinder 
block    worn    seriously   

change them 

The 

cylinder 

compression 

strength low

 

The piston-ring is broken   

change piston-ring   

 

Trouble 

phenomenon

 

Trouble reason

 

Solution

 

  The octane value of the fuel is too low   

Change fuel (premium only!!) 

  Gas line pinched or stopped up 

 

Clean and check fuel line

 

  Ignition time is too early or too late 

 

Check wires and change CDI

 

  Spark too weak 

 

Check ignition and plug

 

  Mixed air too dense or rich 

 

Clean adjust carburetor

 

  Engine leak 

 

Check 

 

  Muffler stop up 

 

Replace

 

  Belt worn 

 

Change

 

  The automatic clutch rollers wearing 

 

Change 

 

 

The vehicle 

is unable to 

accelerate 

well 

performance 

is bad

 

 

 

 

clutch worn 

Change   

The 

electricity   

does not 

Starter relay wear

 

Change 

 

Summary of Contents for MF150QT-21

Page 1: ......

Page 2: ...y considerations Driver and passenger This motorcycle is limited to one driver and one passenger never children younger than 12 years old Never exceed the Max load capacity of motorcycle For your safe...

Page 3: ...acement 26 V Storage of the vehicle 27 Vehicle 28 Tool set 28 Main technique Parameter 29 Circuit diagram 31 After Service 32 1 General Rules for Riding Safely Rules for driving safely 1 Many traffic...

Page 4: ...t Lbs 15lbs b Max payload Max load 350 lbs remember to count in the weight of driver passenger and goods c If over loaded stability and operation of the motorcycle can be affected d Secure all the goo...

Page 5: ...signal light Clock Fuel gage High beam indicator Brake light indicator Read out of speedometer Odometer Ignition switch Fig 4 on Engine starts and you cannot take out the key off Engine turns off and...

Page 6: ...ges See p13 Head Light switch Fig 7 Three positions of light switch and Headlight running lights tail lights and instrument lights all turn on Running lights taillights and instrument lights turn on H...

Page 7: ...safe to drive A minimum inspection should include checking brakes lights tires and tire pressure Gasoline volume Turn on the ignition switch and check the fuel gage refill gasoline tank when the poin...

Page 8: ...move and check the oil level If the oil lever is near to the lower limit mark 2 you should add recommended oil NEVER exceed the mark of upper limit 3 Reinsert the dipstick into the engine block screw...

Page 9: ...pressure is too low the tire may blow off rim It is dangerous to use worn tires it can make the vehicle difficult to drive and cause accidents 13 Engine Starting Fig 18 Preparation remove vehicle from...

Page 10: ...le to cut down on speed Warning Do not accelerate suddenly with throttle grip to prevent the motorcycle from rushing out and loosing control Before driving remove bike from center stand NEVER rock the...

Page 11: ...must be done more frequently If your motorcycle has a big repair or an accident take care to check the repaired parts closely before operation Repair or change worn parts routinely Always inspect you...

Page 12: ...I I I 23 19 speedometer x500 miles 1 4 8 12 Cycle Item Every month 6 12 18 Ref page Drive belt C 500 miles if need R Gear oil Note 3 300 miles R I 25 Brake system I I I I 11 Brake handles I I I High...

Page 13: ...r Intake manifold broken Check and replace 21 Spark plug seat leak Tighten plug Cylinder cover leak Change head gasket Valves out of adjustment adjust The piston rings or the cylinder block worn serio...

Page 14: ...lace if too dirty Reinstall the air filter Reassemble the filter following the reverse operation Fig 21 23 Danger Do not take apart the airtight battery upper cover Battery fig 22 If the motorcycle wi...

Page 15: ...and clean strainer of oil filter Change engine oil Fig25 Change the engine oil while engine is warm Clean the strainer Take out oil plug cover and oil filter 1 take strainer 2 and spring 3 Using carb...

Page 16: ...bolt and tighten snugly 1 Fig26 27 Spark plug Fig 27 Specifications of spark plug Standard C7HSA NGK Take spark plugs clean them of any build up set the gap and install If unsure about spark plug cond...

Page 17: ...about 15 20ml clean engine oil into the cylinder turn over engine and finally reinstall spark plug Store vehicle in a shady and cool place free from humidity and direct sunshine After washing and dry...

Page 18: ...t 68 MPG Displacement ml 149 6 Climbing Performance 16 Clutch Type Auto centrifugal Starter Model Electric kick Bore stroke mm 6 8 Battery 12V 7Ah 31 Program5 Items specifications Items Parameter Lubr...

Page 19: ...Y W L S b L W B B G G r G Br G Br L G P u G G P u L L Pu L G Pu B r G B r G B r G B r G G O O G O G G G S b S b S b G O B B r L G G Sb O G S b B Y W L W L W Y W L B O Pu Lg FR E E PU S H Sb Gr L B r B...

Page 20: ...w Motofino if notified of a defect in material or workmanship during the period of the warranty will repair or replace at its option the defective part at no charge other than the reasonable charges f...

Page 21: ..._Year _______________________Color ____________________ Dealer Name ___________________________________________________________________ Dealer Address _________________________________________________...

Page 22: ...____EMERGENCY KILL SWITCH OPERATING ____HORN FUNCTIONING PROPERLY ____SPEEDOMETER LIGHTS AND GUAGES ON DASH WORKING ____ALL FASTENERS nuts bolts screws TIGHTENED thread locker applied on high vibrati...

Page 23: ...40...

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