Motor Power Company DMR 50, Installation Manual

Page 1: ...Installation Guide DMR 50 5 50 V3 0...

Page 2: ...els 11 3 10 1 Type Plate 11 4 Location of Items 12 5 Wiring 13 5 1 Connector XP1 Power Supply 13 5 2 Connector M1 M2 Motor Connector 14 5 3 Connector P1 P2 Photo Eye Connector 15 5 3 1 Photo Eye inter...

Page 3: ...and restrictions This guide contains proprietary information belonging to Motor power Company Srl Such information is supplied solely for the purpose of assisting users of the DMR 50 5 50 servo drive...

Page 4: ...s a Motoroller servo drive especially designed for Motor Power Company Gearless motoroller We have different available versions with different Digital I O configuration PNP NPN The Device is able to o...

Page 5: ...orm tasks such as transporting assembling installing commissioning and operating motors The DMR servo drive contains electrostatic sensitive components that can be damaged if handled incorrectly To pr...

Page 6: ...pen for servicing The DMR 50 50 50 servo drive contains grounding conduits for electric current protection Any disruption to these conduits may cause the device to become hot live and dangerous After...

Page 7: ...t be supplied by DC voltage within the boundaries specified for the DMR High voltages may damage the drive The DC power supply voltage range is defined in this manual Safety margins must be considered...

Page 8: ...ery Directive 98 37 EC as amended and with those of the most recent versions of standards EN60204 1 and EN292 2 at the least According to Annex III of Article 13 of Council Directive 93 68 EEC amendin...

Page 9: ...uide V3 0 Pag 9 3 6 Drawings 3 7 Typical Installation The device is designed to be installed on conveyor side Figure 1 Typical Installation inside side channel To fix the device to the conveyor side 2...

Page 10: ...60 Vdc Nominal Current 4 A Peak Current 15 A Output Power 240 W Efficiency rated Power 90 PWM Switching Frequency 10 kHz Max Weight Kg Dimensions 242x86x27 mm Mounting Model Wall Mount on Back side 3...

Page 11: ...Number Description Note 051700000001 DMR 50 5 50 E C 0 PNP Available on Request 051700000002 DMR 50 5 50 E C 1 NPN Available on Request 051700000003 DMR 50 5 50 H C 0 PNP Standard Configuration 05170...

Page 12: ...rectly the device the following items have to be identified Object Description XP1 Power Supply Connector M1 M2 Motor Connector P1 P2 Photo Eye Connector D1 D2 Function Connector N1 N2 Network Connect...

Page 13: ...2 GND 0 Vdc 3 GND 0 Vdc 4 VL Logic Supply 24Vdc 48 V dc switched mode power supply which can accept an overcurrent to handle the peak for 3 to 5s is recommended The 24 Vdc Logic supply is protected w...

Page 14: ...n Description 1 Mw Motor Phase w 2 Mv Motor Phase v 3 Mu Motor Phase u 4 Gnd 0 Vdc 5 Hu Hall Sensor u 6 Hv Hall Sensor v 7 Hw Hall Sensor w 8 Encoder Power Supply 5 Vdc 9 Thermal Sensor NTC Thermal se...

Page 15: ...3 G 3 5 1844223 the mating connector is Phoenix Contact MC 1 5 3 ST 3 5 1840379 Pin Function Description 1 Power Supply 24 V power supply 200mA 2 Photo Eye Input Input signal 3 Gnd 0 Vdc Figure 3 Phot...

Page 16: ...G 3 5 1844249 the mating connector is Phoenix Contact MC 1 5 5 ST 3 5 1840395 Pin Function Description Type 1 Enable Enable the Motor Digital Input 2 Dir Direction of Motor Digital Input 3 Speed Velo...

Page 17: ...4 2 Analog Input internal wiring BAV99S BAV99S 24V GND JP21 2 3 D2 2 D2 1 INPUT_RAIL SFH6206 3 SFH6206 3 3K3 3K3 3K3 1uF 6 3V 5V 5V 3K3 1uF 6 3V GND 470R 470R OK1 1 2 3 4 OK2 1 2 3 4 R1 R2 R3 C10 R4 C...

Page 18: ...25 mA To protect the output is suggested to add an external resistance R 860 In the event of a current 25 mA there is a risk to damage the output transistor MMBT3904 MMBT3906 100R 820R 24V MMBT3904 M...

Page 19: ...nction Description Standard RJ 45 cable color 1 CAN H CAN High White Orange 2 CAN L CAN Low Orange 3 Not Connected White Green 4 DATA RS 485 DATA Blue 5 DATA RS 485 DATA White Blue 6 Shield Shield Gre...

Page 20: ...ipped with reverse polarity protection Consequence Destroying of the power electronics possible Check the right polarity NOTICE Loops must be avoided for all grounding concepts Shielded cable must be...

Page 21: ...tronics possible Using an adequate power supply Figure 6 Power supply schematic The number of devices you can daisy chain depends on the application the wire size and the power supply 7 Default I O Fu...

Page 22: ...DMR 50 5 50 Installation Guide V3 0 Pag 22 Once the Device is enabled this will follow immediately the V IN setpoint...

Page 23: ...analogue voltage from 0 to 10Vdc All the voltage above 10Vdc will be clamped to the 10Vdc value The default gains is applied 10 Vdc 800 rpm and also the speed profiled is enable limiting the accelerat...

Page 24: ...he error signal could be set Do not consider this signal during 0 5s to power on and 2s to power off 7 5 Customized I O configuration It s possible using the Modbus RTU protocol od the Standard GUI to...

Page 25: ...w you can find the position and the functions related to each one 8 1 LED Map LED Color Function Note L1 Green Axis M1 Status L2 Green Axis M2 Status L3 Orange Power Supply Status L4 Green Not Used Sa...

Page 26: ...Axis Enabled Off Axis Fault 8 3 L3 Auxiliary Power Supply Status The LED L3 show the Auxiliary Power Supply Status STATUS DESCRIPTION Solid Green Auxiliary Power Supply Ok Off No Logic Power Supply De...

Page 27: ...he motor must have a correct electrical configuration Specification Value Speed 1000 rpm Direction Clockwise A Motor Flange Cable Side Reference Voltage Concatenate Tolerance 20 Electrical degrees The...

Page 28: ...Value U V Hall Signal U V W Hall Signal V W U Hall Signal W 9 2 Hall signal sequence Hall sensor follow a grey code sequence Rotating the motor Clockwise front flange we must find this configuration V...

Page 29: ...5 50 Installation Guide V3 0 Pag 29 9 3 Motor Phase Sequence Rotating clock wise from motor A flange Figure 7 Motor Direction this is the correct phase sequence Image 1 Where C1 Phase U C2 Phase V C3...

Page 30: ...d on any major distributor web site or you can buy form Motor Power Company Any other converter with same capability can be used Below the correct dip switch configuration Figure 8 USB adapter dip swi...

Page 31: ...ese wire color please follow the N1 N2 connection schema Cable and USB adapter are available at Motor Power Company with the following Part Numbers 005016000175 CONVERTITORE INTERFACCIA PC USB 485 USB...

Page 32: ...Installation Guide V3 0 Pag 32 10 2 Standard communication parameters The standard configuration for the Modbus RTU communication is Data Value Baud Rate 460 800 Data Bit 8 Stop Bit 1 Parity No Defau...