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July, 2002

6880360B49-A

3

Installation

Mobile 1/4-Wave Antennas 

and drill a pilot hole down through the roof. If
the interior light of the car is centered in the
roof, remove this light and fixture and drill
the pilot hole up through the roof at about the
center of the interior light mountings. This
centers the antenna mount on the roof and
allows for easy access.

2.

Drill a 3/4-inch hole from the top of the roof
until the saw bottoms. Use a Motorola hole
cutting saw (01-80382A25) or equivalent.
When the saw bottoms on the roof, it cleans
off the paint in a neat circle and assures good
contact with the locking nut.

IMPORTANT

For proper seating of brushing assembly,
remove burrs and scrape any foreign
matter from underside of hole out to at
least 1/8-inch from edge.

3.

Determine the routing of the cable from the
antenna mounting base to the radio set; then
remove the molding and trim necessary to
facilitate pulling the cable through.

NOTE

To ensure ease of assembly, thread the
locking nut on and then off the bushing
ass em bly before insta llation . This
removes any burrs which may be present.

4.

Refer to Figure 4. From the top, feed the
RG-58A/U lead-in cable between the headlin-
ing and the metal roof. Then route the cable
between the roof and the radio set.

5.

Refer to Figure 5. The bushing assembly is
now in a position to drop into the hole in the
roof. It should be tilted at a slight angle and
fed into the 3/4-inch hold. The threaded top
will not fall through the hole.

6.

Refer to Figure 7. Hold the antenna bushing
assembly in place with the index finger and
thread the locking nut onto it as shown.

7.

Pull up on the bushing assembly as illustrated
in Figure 8, and make sure it is centered and
seated (both shoulders inside the drilled hole),
and that the "O" ring is in the groove in the
locking nut. (As furnished, the "O" ring has
been placed in the locking nut groove and
imbedded in silicone grease.) Use a 15/
16-inch open-end wrench to tighten the lock-
ing nut until it bottoms firmly against the roof
top.

IMPORTANT

Refer to Figure 2. If the bushing assembly
should slip or rotate for any reason dur-
ing the tightening procedure, insert the
tips of a long nose plier or spanner
wrench into the two holes in the bushing
assembly and apply force to prevent
rotation until the locking nut is tight.

The locking nut 

must

 come into contact with the car

roof to insure the proper antenna radiation pattern.
This can only happen when the rubber "O" ring is fully
compressed. 

8.

Take up the slack in the cable and replace the
headlining retainer molding. 

9.

Replace headlining and dome light if
removed.

Installation Procedure - Double Wall Construction

Vehicles With Dome Lights or
Removable Headlining

1.

Remove the dome light from its mount or remove
the headlining from the installation area.

2.

Drill a small pilot hole centered in the roof of
the vehicle. The center of the cavity where the
dome light was removed is sufficiently close.

3.

Using a 1-1/4-inch diameter hole saw cut a
hole in the inside layer of the metal.

4.

Remove the metal and filler from this 1-1/
4-inch diameter hole.

Figure 4.

Coaxial Cable Insertion

Figure 5.

Bushing Assembly Insertion

Summary of Contents for RAD4020ARB

Page 1: ...for a typi cal passenger car The procedure may vary slightly with the type of vehicle on which the antenna is to be installed Generally speaking however the procedures outlined are of a universal nature NOTE The antenna should be mounted on a flat metal roof of 020 to 040 inch thickness 1 First select a location for the antenna as near the center of the roof as possible 2 The headlining may be pro...

Page 2: ...TALLATION KIT 150 8 174 MHz 216 225 MHz 403 470 MHz AND 806 870 MHz RANGE MOTOROLA PART NO DESCRIPTION 01 84988K01 BUSHING ASSEMBLY 11 80369B40 SILICONE GREASE 14 83798C01 CAP INSULATOR 28 84606M01 MINI UHF CONNECTOR 30 80336A10 14 FEET RG58A U COAX 42 83940B01 O RING 43 83881B01 LOCKING NUT Figure 3 Cross Section of Assembled Antenna ...

Page 3: ...ole 6 Refer to Figure 7 Hold the antenna bushing assembly in place with the index finger and thread the locking nut onto it as shown 7 Pull up on the bushing assembly as illustrated in Figure 8 and make sure it is centered and seated both shoulders inside the drilled hole and that the O ring is in the groove in the locking nut As furnished the O ring has been placed in the locking nut groove and i...

Page 4: ...oceed as follows 1 Locate the center of the roof and make sure the area beneath this point is clear to allow passage of a drill 2 With a 3 4 inch diameter hole cutting saw carefully cut a 3 4 inch hole from the top of the roof through both thicknesses of metal Clean the metal in a neat circle around the hole to assure a good contact between the roof metal and the locking nut 3 Remove any burrs and...

Page 5: ... front end and dielectric bottoms inside body Refer to Figure 13 4 Crimp center contact using proper crimp section of tool Refer to Figure 12 marked CENTER CONTACT 5 Push collar forward onto plug assembly Fit cable braid over the support sleeve of the con nector Refer to Figure 13 6 Push ferrule over braid until flange butts against connector body Refer to Figure 13 Using the correct crimp area of...

Page 6: ...tion to changing the whip assembly Con versely to shift from the other ranges to the 136 150 8 MHz range a spring washer must be installed in addition to changing the whip assembly Motorola Recommendations for Mobile Antenna Location Recommended mobile antenna installations are lim ited to metal body vehicles at the center of the roof and center of the trunk deck locations Refer to Table 2 The ant...

Page 7: ...runk and hood lids exhaust pipes etc in close proximity to the antenna can cause severe receiver inter ference 5 If the vehicle is equipped with an electronic anti lock braking system ABS mount the antenna at the center of the roof or trunk lid and do not route the antenna cable near the ABS Modulator Box Mount the radio as far away from the Modulator Box as physically possible This minimizes radi...

Page 8: ...8 6880360B49 A July 2002 Mobile 1 4 Wave Antennas Motorola Recommendations for Mobile Antenna Location ...

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