motortronics VMX-Synergy Plus ANSI, Quick Start Manual

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Page 2: ...t unchecked such switching may cause premature wear of the internal bypass components and may invalidate the warranty If the loaded unloaded state changes more than 4 times per minute iERS should not be enabled Applications that are typically well suited to the iERS feature include Artificial Lift Pump Jacks Injection Molding Machines Mixers Saws Rolling Mills Grinders Hydraulic Pumps Crushers Con...

Page 3: ... Indique une borne dont l usage prévu est d être connecter à conducteur externe pour assurer la protection contre les chocs électriques en cas de défauts Caution Statements The examples and diagrams in this manual are included solely for illustrative purposes The information contained in this manual is subject to change at any time and without prior notice In no event will responsibility or liabil...

Page 4: ...r et il doit avoir un indice de protection minimal It is the responsibility of the installer to provide suitable grounding and branch circuit protection in accordance with local electrical safety codes Il appartient à l installeur d assurer la mise à la terre et la protection du circuit de branchement conformément au code de sécurité électrique local This soft start contains no serviceable or re u...

Page 5: ...r AC motor VMX synergy Series ANSI VMX SGY A XXXX XX BLANK 03 Control Supply Us 120VAC 230VAC Model Amp Rating VMX SGY A 18 to VMX SGY A 1250 Key Features Touchscreen User Interface Anybus Compact Com Port Future use USB Port Motor Connections Status LED Modbus RTU Port Expansion Port Supply Connections Control Terminals Under cover Ground Connection Keypad release point Keypad release point ...

Page 6: ...ation and Storage Temperature 13 F to 158 F 25 C to 70 C continuous Humidity max 85 non condensing not exceeding 50 40 C 104 F Maximum Altitude 3281ft 1 000m above 1000m derate by 1 of VMX Synergy Plus current rating per 328ft 100m to a maximum altitude of 6562ft 2 000m Environmental Rating Main Circuit Open Chassis Optional finger guards available for power terminals on VMX SGY A 18 to 48 Control...

Page 7: ...VMX Synergy Plus ANSI Quick Start Guide 7 P a g e Environment Installation Dimensions VMX SGY A 18 to VMX SGY A 48 ...

Page 8: ...VMX Synergy Plus ANSI Quick Start Guide 8 P a g e Environment Installation VMX SGY A 62 to VMX SGY A 112 ...

Page 9: ...VMX Synergy Plus ANSI Quick Start Guide 9 P a g e Environment Installation VMX SGY A 150 to VMX SGY A 160 ...

Page 10: ...VMX Synergy Plus ANSI Quick Start Guide 10 P a g e Environment Installation VMX SGY A 210 to VMX SGY A 600 ...

Page 11: ...VMX Synergy Plus ANSI Quick Start Guide 11 P a g e Environment Installation VMX SGY A 862 to VMX SGY A 900 ...

Page 12: ...VMX Synergy Plus ANSI Quick Start Guide 12 P a g e Environment Installation VMX SGY A 1006 to VMX SGY A 1250 ...

Page 13: ...the formulas Starting Watts VMX Synergy Plus start current A x start time s x number of starts per hour 1200 iERs Disabled Watts VMX Synergy Plus VMX Synergy Plus current rating x 0 6 iERs Enabled The maximum power dissipation occurs when energy saving and the iERS is turned on Watts VMX Synergy Plus VMX Synergy Plus current rating x 1 5 Q volume of air cubic meters per hour m3 h Wt Heat produced ...

Page 14: ...80 1 x M8 included 9 70 VMX SGY A 160 80 160 3 0 95 VMX SGY A 210 105 210 250 200 1 x 0 38 hole M10 for User supplied lugs 15 150 VMX SGY A 275 138 275 350 kCMIL 185 VMX SGY A 361 180 361 2 x 300 kCMIL 2 x 150 VMX SGY A 450 225 450 2 x 300 kCMIL 2 x 150 VMX SGY A 550 275 550 2 x 400 kCMIL 2 x 240 VMX SGY A 600 300 600 2 x 500 kCMIL TBD TBD TBD 2 x 300 VMX SGY A 862 431 862 3 x 400 kCMIL TBD TBD TB...

Page 15: ...DI3 4COM DI2 DI1 DI1 2COM N L DO1NC DO1 2COM DO2NO DO3NO DO3 4COM DO4NO DO5NO DO5COM PTC PTC See Note NOTE AC Input terminals L N on starter module only available on models VMX SGY A 18 to VMX SGY A 160 For all other models the control power input is located on the chassis frame mounted terminal block see next page ...

Page 16: ...VMX Synergy Plus ANSI Quick Start Guide 16 P a g e Control power input location for VMX SGY A 210 and up ...

Page 17: ...oup 2 relay N O Yes Running 240VAC 1A AC15 DO3 4COM Group 2 relay common DO4NO Group 2 relay N O Yes End of Start 240VAC 1A AC15 DO5NO Group 3 relay N O Yes Running 240VAC 3A AC15 DO5COM Group 3 relay common PTC PTC Temperature sensor input PTC PTC Temperature sensor input Notes 1 Digital input voltage must be set to the voltage applied to the digital input terminals DI1 2COM DI3 4COM DI1 DI4 Afin...

Page 18: ...t voir la protection contre le court circuit dans la section Informations techniques normes du présent guide For wire size and torque requirements see Technical Information standards section of this guide Pour les dimensions de câble et les besoins en couple voir la section Informations techniques normes du présent guide In Delta For this configuration applying the equation VMX Synergy Plus Ie ie ...

Page 19: ...tional to avoid risk of damage to the equipment Three Wire Control 3 Wire Control Diagram 120VAC control supply and digital input programming L N DI1 DI1 2COM DI2 DI3 4COM DI3 DO5NO DO5COM FU1 EMERGENCY STOP 120VAC STOP START RESET K1 N OPTIONAL LINE ISOLATION CONTACTOR 240V OPTIONAL OPTIONAL Two Wire Control 2 Wire Control Diagram 120VAC control supply and digital input programming L N DI1 DI1 2C...

Page 20: ...tus Turns RED if unit has tripped on fan failure Supply Status Turns RED if unit has tripped on supply failure Status Messages Enters Sub Menus Start Stop Motor Only active if Local Control Enabled Displays Overload Percentage Instantaneous running Current and power Motor Overload Status Turns RED if unit has tripped on overload Motor Side Status Turns RED if unit has tripped on motor side phase l...

Page 21: ...VMX Synergy Plus ANSI Quick Start Guide 21 P a g e Auto Setup Example L 0 0A P 0 1a 1b 2 3 4 5 6 7 8 9 Screen 1a on 1st Power On only Subsequent use will show 1b ...

Page 22: ...t 3 Rate End Start 3 Start Settings Start Time Start Pedestal Stop Settings Stop Time Stop Pedestal Motor Protection Stop Current Limit Trip Stop Current Limit Level Stop Current Limit Time Stop Current Limit Start Current Limit Trip Start Current Limit Level Start Current Limit Time Start Current Limit Kick Start Kick Start Pedestal Contactor Delay Trip Class Run Trip Class Run Value Dynamic Rese...

Page 23: ...L2 L3 Trip L1 L3 L2 Trip Remote Start Trip Current Sensor Trip Fan Trip Communications Trip Shut Down 1 Shut Down 2 Thyristor Firing Trip Motor Side Phase Loss Sensing Fault Trip Thermal Sensor Trip External Trip Enable Operation 1 Operation 2 Input Side Phase Loss Voltage Imbalance Firing Mode Firing Mode Legacy Mode Main Contactor Control Hand Auto Control Legacy Delta Mode Legacy OL Display Leg...

Page 24: ...eset Attempts Trip Free Time Input Side Phase Loss Thermal Thyristor Firing Motor Side Phase Loss Control Voltage Low Sensing Fault Fan Low Current Current Limit Time Out Overload Shearpin PTC Thermistor External Comm s Bypass Phase Rotation Operation 4 Current Sensor Operation 3 Operation 1 Operation 2 Operation 5 ...

Page 25: ...Select Function Select Logic Digital Output 1 N C Select Function Select Logic Digital Output 2 N O Select Function Select Logic Digital Output 3 N O Select Function Select Logic Digital Output 4 N O Select Function Select Logic Analogue Inputs Analogue Input Type Select Function Scaling Level Analogue Outputs Analogue Output Type Select Function Scaling Level Digital Output 5 N O Select Function ...

Page 26: ...VMX Synergy Plus ANSI Quick Start Guide 26 P a g e Monitor ...

Page 27: ...tart Current Log Stop Current Log Last Peak Start Current thru Last Peak Start Current 9 Temperature Log Last Temperature thru Last Temperature 9 Overload Log Last Peak Stop Current thru Last Peak Stop Current 9 Last Overload thru Last Overload 9 Totals Log Total Starts Download Log File Clear Trip Log ...

Page 28: ...ip check all power connections F801 F802 Fan Problem F1001 Shorted Thyristor SCR F1201 F1202 Current Limit Timeout Trip F1301 F1302 Overload Trip F1401 Shearpin Trip F1501 PTC Thermistor Trip Motor Temperature Sensor F1701 Communications Trip F1801 F1803 Bypass Relay Trip F2001 Remote Start is enabled Remove Run Command and Reset F2101 F2103 Rotation Trip F2201 F2209 MPU Main Processing Unit Trip ...

Page 29: ... 275 75 60 100 75 200 150 200 150 VMX SGY A 361 181 361 125 75 125 125 300 250 350 300 VMX SGY A 450 225 450 150 125 150 150 350 300 450 300 VMX SGY A 550 275 550 150 150 200 200 450 400 500 500 VMX SGY A 600 300 600 200 200 200 200 500 500 600 600 VMX SGY A 862 431 862 250 250 300 300 600 500 700 600 VMX SGY A 900 450 900 300 250 350 300 700 600 900 600 VMX SGY A 1006 503 1006 350 300 400 400 800...

Page 30: ...0 Short circuit current at 208 480V Iq kA 10kA 65kA 65kA 65kA 65kA 65kA 65kA Class J time delay fuse 1 Maximum rating Z1 A 100A 200A 200A 200A 200A 200A 200A UL Listed inverse time delay circuit breaker 1 Maximum rating Z2 A 250A 250A 250A 250A 250A 250A Type designation e g VMX SGY A 210 275 361 450 550 600 862 900 1006 1250 Rated operational currents Ie A 210 275 361 450 550 600 862 900 1006 125...

Page 31: ...I Quick Start Guide 31 P a g e Technical Information Note When the overload has tripped there is a forced cooling time to allow the overload to recover before the next start The warm trip times are 50 of the cold trip time ...

Page 32: ...haracteristics of the associated SCPD Rated control circuit voltage programmable Uc 120VAC 240VAC Optional 50 60Hz 5Hz Protect with 4A UL Listed fuse Rated control supply voltage Us See Rating Table 2 Amp supply cont Relay specification RELAY GROUP 1 RELAY GROUP 2 AC 15 240VAC 1A DC 13 30VDC 0 7A RELAY GROUP 3 AC 15 250VAC 3A DC 13 24VDC 2A Electronic Overload relay with manual reset Trip Class 10...

Page 33: ...2 F 50 C Altitude above sea level 3281ft 1000m Above 3281ft de rate by 1 of VMX Synergy Plus Ie per 328ft 100m to a maximum altitude of 6532ft 2000m Please note for higher temperatures and altitudes contact your supplier VMX Synergy Plus models are listed CE UL508 and cUL508 ...

Page 34: ...nia Customers California Proposition 65 Warning WARNING this product and associated accessories may contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm For more information visit https p65warnings ca gov ...

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