Movincool CLIMATE PRO X14, Service Manual

Page 1: ...CLIMATE PRO X14 SERVICE MANUAL R R ...

Page 2: ...ENSO PRODUCTS AND SERVICES AMERICAS INC All rights reserved MovinCool and Climate Pro are registered trademarks of DENSO Corporation SERIAL NUMBER LOCATION 00 Month 00 0000 000 Year Sequential number Model name ...

Page 3: ...istics 12 SERVICE INFORMATION 13 Machine Status 13 Machine Records 14 TROUBLESHOOTING 15 Initial Inspection 15 Self Diagnostic Codes 16 Troubleshooting Chart 17 Inspection Before Disassembly 20 DISASSEMBLY 21 Structure Parts 22 Removal of Panels 23 Removal of Bumpers 28 Removal of Electrical Parts 30 Removal of Antenna 33 Removal of Communication Module 34 Removal of Blower Assembly 39 ...

Page 4: ...n Motor 43 Compressor 44 Thermistor 45 REFRIGERATION SYSTEM REPAIR 46 Brazing 46 Replacement of Refrigeration Cycle Parts 48 Charging the System with R 410A Refrigerant 50 REASSEMBLY 54 Wiring Diagram 54 Compressor Mounting 55 Caster Maintenance 55 DATA PRIVACY DISCLOSURE 56 ...

Page 5: ... before performing any service Beware that some residual voltage may remain in the unit immediately after the power is disconnected There is a risk of electric shock Use the power supply dedicated single outlet circuit with a UL recognized short circuit and ground fault protective breaker Failure to use correct power supply may cause fire or electric shock Electrical work must be performed by quali...

Page 6: ...ventilated area while brazing Failure to do so may lead to explosion fire or lack of oxygen Use official MovinCool parts for servicing Non genuine accessories or incomplete installation may cause fire electric shock or water leaks CAUTION Be aware of any sharp edges when working on unit There is a risk of injury Do not use sharp object to press the reset button when resetting communication module Th...

Page 7: ...7 CONSTRUCTION Dimensions Unit inch 5 5 5 3 22 1 41 7 4 8 47 8 2 8 3 6 2 8 3 6 22 1 29 DIA 11 8 13 8 4 9 1 3 12 19 2 10 5 ...

Page 8: ...et Flange Nozzle 2 Antenna Control Panel Evaporator Air Inlet Panel Condenser Air Inlet Panel Power Cord Holder Power Cord Caster Service Panel Drain Tank Cover Logo Side Panel Upper Rear Panel Lower Rear Panel Top Panel Changeable Panel ...

Page 9: ...9 Internal Structure Compressor Control Box Drain Pan Drain Tank Drain Switch Condenser Evaporator Capillary Tube Evaporator Fan Communication Module Condenser Fan Fan Motor ...

Page 10: ...ntrifugal Max Air Flow high mid low 440 410 385 CFM Max External Static Pressure 0 31 IWG Condenser Fan Type Centrifugal Max Air Flow high mid low 830 770 720 CFM Max External Static Pressure 0 19 IWG Refrigerant Circuit Compressor Type Hermetic Rotary Compressor Motor Rated Output 0 75 kW Evaporator Plate Fin Condenser Plate Fin Refrigerant Control Capillary Tube Max Allowable Pressure high low 8...

Page 11: ...lb Packaging Dimensions W x D x H 26 x 33 x 59 in Weight 205 lb Operating Conditions Min 70 F 21 C 50 RH Max 113 F 45 C 50 RH Max Sound Level 2 With Condenser Duct high mid low 57 56 55 dB A Without Condenser Duct high mid low 60 59 58 dB A Max Duct Equivalent Length Per Cold Duct Hose 30 ft Hot Duct Hose 60 ft Operating Environment Indoor IP Number IPX1 Design Lifetime of Product 3 7 years or 17 ...

Page 12: ...ry Bulb Temp F C Wet Bulb Temp F C Wet Bulb Temp F C 25 77 20 68 35 95 30 86 15 59 Cooling Capacity x10 3 Btu h Relative Humidity 30 40 50 60 70 80 Current Consumption A Power Consumption kW Power Consumption Curve Current Consumption Curve 1 7 1 5 1 3 1 1 0 9 68 20 86 30 95 35 104 40 25 77 40 104 Wet Bulb Temp F C 35 95 30 86 25 77 113 45 77 25 68 20 86 30 95 35 104 40 113 45 77 25 30 86 68 20 86...

Page 13: ...TING TEMP SCALE CODE ITEM UNIT RTS Evaporator air inlet thermistor temperature F C ODS Condenser air inlet thermistor temperature F C CTS1 Evaporator pipe thermistor temperature F C CTS2 Compressor pipe thermistor temperature F C CTS3 Condenser pipe thermistor temperature F C EXV Electronic expansion valve opening MACHINE STATUS BACK ODS RTS 75 F EXV CTS1 54 F CTS2 CTS3 START STOP CLIMATE PRO Mult...

Page 14: ...sor operating time during cool mode hour HEAT TIME Total compressor operating time during heat mode hour DEF TIME Total defrosting time during heat mode hour ID FAN TIME Total evaporator fan operating time hour OD FAN TIME Total condenser fan operating time hour DIAG CODE 1 Self diagnostic code 1 Latest code AL1 example DIAG CODE 2 Self diagnostic code 2 Previous code before the DIAGNOSTIC CODE 1 ...

Page 15: ...with a clean dry cloth If damage or excess play is found replace the cord 4 Check the air filters If dirty clean the air filters as described in the operation manual If damage is found replace the filters 5 Check the drain tank and empty the water If damage is found replace the tank WARNING Disconnect power supply from the unit before performing any service Beware that some residual voltage may remai...

Page 16: ... button to reset PU Condensate pump safety switch is activated Condensate pump stops due to kinks and or blockage or improper routing of drain line 1 Remove blockage or kinks from drain line or re route drain line 2 Press CLEAR button to reset Missing or loose jumper connector 1 If the jumper connector is missing insert one If connector is loose reconnect it 2 Press CLEAR button to reset Defective...

Page 17: ... stopped Adjust set temperature Unit stops immediately after starting LCD display is normal Fan motor malfunction See Inspection of Parts on page 43 Replace fan motor Compressor malfunction See Inspection of Parts on page 44 Replace compressor If fan motor and compressor are normal there is a problem with relay board Replace relay board Unit stops after running for a while LCD display is normal Op...

Page 18: ...alfunction See Inspection of Parts on page 42 Replace capacitor Resistance of compressor coil is zero or infinity due to a short or open circuit Replace compressor If power supply capacitor and compressor are normal there is a problem with relay board Replace relay board Air volume abnormal No air Fan motor malfunction See Inspection of Parts on page 43 Replace fan motor If fan motor is normal ther...

Page 19: ...le is off due to AC power is not plug in and communication module battery switch at the OFF position Plug in AC power or set communication module battery switch to ON position When the L LED indicator located on the communication module is off it may be due to poor or no cellular LTE signal connection or unit is located in an area with high signal interference or an area that restricts LTE signal ...

Page 20: ...cooling performance If necessary clean the plate fins 2 Inspection of cooling capacity performance Measure the difference in air temperature between the inlet of the evaporator and the cool air vent If the difference is out of the range of the graph on page 12 proceed with the solution of Poor cooling performance on page 18 Plate Fins Thermometer Cold Air Out Evaporator Air In ...

Page 21: ...se fire electric shock injury malfunction or water leaks Use genuine MovinCool parts for servicing Non genuine parts may cause fire electric shock or water leaks Disconnect power supply from the unit before performing any service Beware that some residual voltage may remain in the unit immediately after the power is disconnected There is a risk of electric shock ...

Page 22: ...ol Panel Nozzle Adapter Evaporator Filter Panel Evaporator Filter Wire Frame Drain Tank Cover Drain Tank Drain Tank Base Plate Blower Assembly Evaporator Service Panel Logo Side Panel Rear Caster Front Caster Blower Assembly Condenser Drain Switch Drain Pan Nozzle Power Cord Holder Lower Rear Panel Upper Rear Panel Power Cord ...

Page 23: ...e the two 2 nozzles by rotating counterclockwise 4 Loosen the bottom two 2 screws and remove the other seven 7 M4 x L10 screws Move the service panel upward and remove it from the logo side panel Screw 7 M4 x L10 Loosen screw 2 3 Remove the evaporator and condenser filter panels ...

Page 24: ...d holder can be removed from the lower rear panel Remove the four 4 M4 x L10 screws and remove the power cord holder Screw 4 M4 x L10 7 Remove the five 5 M4 x L10 countersunk screws one 1 M4 x L12 screw and the seven 7 M4 x L10 screws Next remove the logo side panel Screw 9 M4 x L10 Loosen screw 1 Screw 1 M4 x L12 Screw 7 M4 x L10 Countersunk Screw 5 M4 x L10 ...

Page 25: ...e 1 M4 x L12 screw and the eleven 11 M4 x L10 screws Next remove the condenser side panel 9 Remove the three 3 M4 x L10 countersunk screws and remove the upper bumper Screw 11 M4 x L10 Screw 1 M4 x L12 Countersunk Screw 5 M4 x L10 Upper Bumper Countersunk Screw 3 M4 x L10 ...

Page 26: ...ect the CN1 and CN2 connectors from the control board 12 Remove the five 5 M4 x L10 screws and remove the front panel 10 Remove the six 6 M4 x L10 countersunk screws and remove the nozzle adapter Countersunk Screw 6 M4 x L10 Screw 5 M4 x L10 ...

Page 27: ...on module in the control box Removal of Panels 14 Remove the two 2 M4 x L10 screws from the top panel and remove the one 1 M4 x L14 screw from the condenser fan casing Next remove the top panel Communication Module Wire of Antenna 4 Screw 1 M4 x L14 Screw 2 M4 x L10 ...

Page 28: ... screws and remove the bumper B B 3 Remove the five 5 M4 x L12 screws and remove the bumper C C 4 Remove the three 3 M4 x L12 screws and remove the bumper D D Note To remove bumper C C or D D bumper A A and B B should be removed first A B C D Screw 5 M4 x L12 A Screw 5 M4 x L12 Screw 5 M4 x L12 Screw 3 M4 x L12 B C D Front Back ...

Page 29: ...L12 screws and remove the bumper B B 3 Remove the five 5 M4 x L12 screws and remove the bumper C C 4 Remove the three 3 M4 x L12 screws and remove the bumper D D Note To remove bumper C C or D D bumper A A and B B should be removed first Screw 5 M4 x L12 A Screw 5 M4 x L12 Screw 5 M4 x L12 Screw 3 M4 x L12 B C D Front Back A B C D ...

Page 30: ... electrical part from the control box Communication module two 2 screws Terminal block 1 two 2 screws Terminal block 2 two 2 screws Compressor motor capacitor one 1 screw Drain switch two 2 screws Communication Module Terminal Block 2 For Input Output Signal Relay Board Terminal Block 1 For Power Drain Switch Capacitor for Compressor Screw 2 Screw 1 Screw 2 Screw 2 Screw 2 ...

Page 31: ...o Terminal Block 1 T for Power CN30 White Black Red To Control Board CN14 Yellow Brown Blue Orange To Drain Switch Optional Condensate Pump CN10 Black To RTS CTS1 Thermistors CN24 White Black To Terminal Block 2 OS1 OS2 for Warning Device RL01 3 Black To Compressor OLC2 RL01 4 Black To Terminal Block T for power CN21 Red Blue Brown Orange White To Fan Motor Supports 6 CN15 White Yellow Brown To Te...

Page 32: ...screws and remove the control panel from the upper front panel CN2 CN1 Removal of Electrical Parts Screw 4 M4 x L12 3 Control Panel see Removal of Panels a Follow step 2 3 4 5 7 8 9 and 10 in Removal of Panels section Screw 5 M4 x L10 c Remove the five 5 M4 x L10 screws and remove the front panel ...

Page 33: ...this may cause damage to the antenna module 2 Remove the four 4 wires of the antenna from the communication module in the control box Communication Module Wire of Antenna 4 3 Remove the two 2 M4 x L10 screws from underneath the top panel to detach antenna from the top panel Antenna Wires Antenna Screw 2 M4 x L10 Antenna Top Panel Antenna Wires ...

Page 34: ...34 Communication Module Hardware Description Reset button Battery Cover Mode Button Battery ON OFF Switch Service Cover Battery Cover Screws LED Indicators Removal of Communication Module ...

Page 35: ...on data is NOT acquired G LED does not blink B BLE LED Orange Connected to BLE gateway Disconnected to BLE gateway B LED does not blink L LTE LED Orange Connected to LTE network Disconnected to LTE network L LED does not blink Inspection mode is for internal use 1 Disconnect the following cable connectors I F connector GNSS connector BLE connector LTE2 connector LTE1 connector Removal of Communica...

Page 36: ...attery connector into the connector socket until it clicks to ensure proper connection Note Before disconnecting the battery place the battery switch to OFF position See section 8 Set Communication Module to Operate by Internal Battery d Place battery in the hollow space and ensure battery wires are in place Insert the two pins of battery cover into housing then close the cover and secure with the...

Page 37: ...ion module 4 Set Communication Module to Operate by Internal Battery a Remove service cover b Set the battery switch to ON position Service Cover Battery ON OFF Switch CN2 CN1 Removal of Communication Module c Wait for network to connect after connection L LED orange lights up LEDs lights up for 3 minutes then go to sleep mode all LEDs turn off to save battery life L LED ...

Page 38: ...n or wooden tool to press RESET button of the communication module CAUTION Do not use sharp objects to press the reset button as it may damage the control panel c P LED blinks once to acknowledge that the RESET have been completed P LED Removal of Communication Module ...

Page 39: ...39 Removal of Blower Assembly Condenser Fan Casing Condenser Fan Fan Motor Frame Sub Assy Motor Stay Evaporator Fan Condenser Fan Casing Evaporator Fan Casing ...

Page 40: ...Remove the four 4 M4 x L10 screws and remove the other half of the condenser fan casing 4 Remove the connector CN21 for fan motor from the relay board Removal of Blower Assembly Note When reinstalling the condenser fan fasten the set screw at the torque of 12 6 1 3 ft lbf 17 1 1 7 N m CN21 Set Screw Screw 4 M4 x L10 Screw 5 M4 x L12 ...

Page 41: ...r fan 7 Remove the two 2 M4 x L10 screws and remove the motor stay 8 Remove the four 4 M6 x L16 bolts and remove the fan motor Nuts 4 Set Screw Removal of Blower Assembly Screw 2 M4 x L10 Note When reinstalling the evaporator fan fasten the set screw at the torque of 5 5 0 5 ft lbf 7 4 0 7 N m Bolt 4 M6 x L16 ...

Page 42: ...uld gradually increase towards infinity This indicates that the capacitor is charging If the reading indicates infinity immediately open or the ohmmeter fails to move from 0 short replace the capacitor 2 Capacitance tester If the tester indicates the capacitance is less than 90 of the value below replace the capacitor Voltage 260VAC Rating Capacitance 45 μF Drain Switch Check for continuity between ...

Page 43: ... more 6 1M ohm or more 7 1M ohm or more 5 6 1M ohm or less 7 1M ohm or less 6 7 1M ohm or less Fan Motor Check the resistance values across the two pins listed in the table below on the 8 pin fan motor connector with an ohm meter If the measured values are outside of the acceptable values then replace the fan motor 1 2 3 4 8 7 6 5 8 pin connector ...

Page 44: ...2 ohm S R Approx 2 9 ohm If the measured resistance is not equal to these standard values replace the compressor 3 Overload Relay Check for continuity across the two terminals of the overload relay At normal temperature there should be continuity across the terminals Operating temperature OFF Open 284 F 140 C ON Closed 165 F 74 C If there is no continuity across the terminals replace the overload ...

Page 45: ... the thermistor specification replace the thermistor Thermistor Check the resistance value across the 2 pins of 7 pin thermistor connector with an ohm meter 0 5 10 15 20 32 0 41 5 50 10 59 15 68 20 77 25 86 30 95 35 104 40 133 45 122 50 Temperature F C Resistance k ohm Thermistor Specification 7 X 2 4 X X 1 RTS CTS1 RTS CTS1 7 pin connector ...

Page 46: ... conductivity of the brazed fitting The most important point in flame brazing is to bring the whole brazed fitting to a proper brazing temperature Care should be taken not to cause overflow of brazing filler metal oxidization of brazing filler metal or deterioration due to the overheating of flux 2 Shape and clearance of brazed fitting For the shape of the brazed fitting it is necessary to maximize its ...

Page 47: ...eat is evenly transmitted throughout the fittings a Vertical Down Joint When the fitting surface reaches the brazing temperature add brazing metal and continue to heat moving the burner downward as shown The melted brazing metal flows toward higher temperature b Vertical Up Joint Move the burner upward as shown The brazing metal will flow upward through capillary action and through its nature of flo...

Page 48: ...tubes by brazing each connection Replacement of Refrigeration Cycle Parts Condenser Condenser Inlet Pipe Condenser Outlet Pipe Compressor Discharge Pipe Compressor Compressor Suction Pipe Capillary Tube Evaporator Outlet Pipe Evaporator Pipe Evaporator Accumulator ...

Page 49: ...uce dry nitrogen gas from the pinch off tube at a rate of 0 27 gal min 1 L min adjust with the flow regulator During any parts replacement involving brazing shield nearby parts with a steel plate to protect them from the flame Note When replacing the compressor replace pipe 1 and pipe 2 supplied with the compressor together Part for Replacement Disconnect At Compressor A E Condenser A B Evaporator...

Page 50: ... in well ventilated area only Maintain the temperature of the refrigerant container below 104 F 40 C Be careful not to allow refrigerant to contact eyes or skin If liquid refrigerant strikes eye or skin Do not rub the eye or skin Splash large quantities of cool water on the eye or skin Apply clean petroleum jelly to the skin Go immediately to a physician or hospital Step 1 Step 5 Step 6 Step 4 Ste...

Page 51: ...f the vacuum pump and close the high pressure valves of the gauge manifold 3 Checking vacuum a Leave the high and low pressure valves of the gauge manifold closed for 5 minutes or more and confirm that the gauge pointer does not return to zero b If the gauge pointer returns gradually to zero perform leak check according to the procedure in the next step After repairing the leaks evacuate the system...

Page 52: ...hen tighten the nut f Check for gas leaks with a gas leak detector g Repair any leak 5 Evacuation repeat a Close the valve of the refrigerant cylinder remove the charging hose and connect the hose to the vacuum pump Keep the high and low pressure valves of the gauge manifold closed b Follow the procedure Evacuation on page 51 Perform evacuation twice or more to completely remove air or moisture in...

Page 53: ...ve of the gauge manifold and the valve of the refrigerant cylinder Note Refrigerant disposal must be conducted according to all official laws and regulations in your state city 7 Removal of gauge manifold a Crimp the pinch off tube with a pinch off tool b Remove the gauge manifold and the process tube fitting Crush the end of the pinch off tube c Braze the end of the pinch off tube d Ensure that a ...

Page 54: ... Pump MC Compressor Motor CM Communication Module CC Capacitor for Compressor ANT Antenna AC115V 60Hz RTS CTS1 CN02 CC CN01 CN21 CN22 CN23 RL01 RL02 RL03 MF MC OL C RL04 CN24 CN30 CN15 CN14 CN13 CN DP TB2 DS ANT CM CB RB CN12 CN10 FG 1 7 1 5 1 2 1 61 5 3 4 1 1 3 1 6 1 6 1 3 1 7 1 7 1 4 1 4 1 5 1 4 1 8 1 2 1 2 TB1 T R C S G G G JUMPER LINE R 4 AP 1 3 2 Note Secure the wires with clamps to prevent c...

Page 55: ...in the unit 3 Insert the three 3 nuts and fasten at the torque of 8 3 2 1 ft lbf 11 3 2 9 N m Nut 3 Cushion 3 Caster Maintenance Lubricate bearings in caster as needed with standard bearing grease using the zerk fitting Check if casters roll and swivel freely Remove any build up dirt or dust ...

Page 56: ...utors or resellers we may obtain personally identifying information about you such as your name address phone number and e mail address Personally Identifying Information We and our authorized distributors or resellers may use Machine Operation Data together with Personally Identifying Information to i Assist in trouble shooting and repair ii Provide any safety updates or recall notices iii Provid...

Page 57: ... com If you are a consumer and you do not want us to use a third party service provider to process your Unit s Machine Operation Data you may Opt Out by contacting us at 1 800 264 9573 or www movincool com CONSENTTO OUR COLLECTION USE AND DISCLOSURE OF MACHINE OPERATION DATA By reading this notice and using this Unit you consent to our collection use and disclosure of Machine Operation Data If you...

Page 58: ...DENSO PRODUCTS AND SERVICES AMERICAS INC Long Beach CA 90810 www movincool com First Edition June 2020 P N SVM04 00 ...