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For maximum rigidity and lower noise levels the base 

plate should be grouted to the foundation after the anchor 
bolts have been evenly tightened. A good grade of non-
shrink grout is recommended. The spaces between the base 
plate and the foundation around the shims should also be 
filled with grout. Allow the grout to dry according to manufac-
turer’s instructions, then fully tighten the anchor bolts. 

 

2-7. SHAFT ALIGNMENT 

 
Although the base-mounted units supplied by Robbins & 

Myers are leveled with respect to the base before shipping, 
most of the larger pump and driver units are shipped with the 
flexible coupling disconnected. 

 
After the base has been bolted down to the foundation, 

check the following conditions: 

 

2-8. On coupling connected units, 

be sure that the pump 

and driver shafts are realigned before the coupling is con-
nected. Care should be exercised to ensure that all compo-
nents are level and mounted in a direct line. 

 
Check gap between coupling halves (refer to coupling 

manufacturers recommendations). Adjustment can usually 
be accomplished by loosening the mounting bolts on either 
the pump or driver and moving the loosened component into 
alignment with the fixed component. On couplings with equal 
diameter hubs, it may be helpful to lay a straight edge axially 
across the coupling halves to check alignment. 

 

2-9. On belt drive units,

 check to ensure that sheaves or 

sprockets are in alignment. Check belts for proper tension. 
Tension requirements will vary with type of belt, center dis-
tances, and belt speeds. Consult belt manufacturer for spe-
cific recommendation. 

 

2-10. WATER FLUSH OF PACKING 

 
The packing may be either grease lubricated through a 

grease fitting in the stuffing box or have plumbing connected 
to the housing to allow a water flush. Packing is not grease 
lubricated at the factory prior to shipping. 

 
When the material being pumped is abrasive, water flush-

ing the packing is recommended to extend shaft life. 

 
Clean water can be injected through a 1/8” NPT tapped 

hole that normally houses the grease fitting for lubricating the 
packing. The water can be permitted to leak axially along the 
shaft in either direction or can be removed from the second 
tapped hole in the stuffing box. In both cases, the discharge 
from the stuffing box should be throttled slightly to maintain 
10-15 PSI higher pressure in the stuffing box than is present 
in the suction housing. (See fig. 2-2.) Flow rate should be 
approximately 1/2-2 gpm. 

 
If mechanical seals are to be used on the unit, consult the 

seal manufacturers’ instructions for seal flush requirements. 

 

3-1. OPERATION 
 
3-2. INITIAL CHECK 

 
Before putting the pump into operation, the following items 

should be checked to ensure that each piece of equipment is 
installed correctly: 

  Pump, driver, coupling or sheave alignment. 

Page 3 

 

Figure 2-2. Typical water flush arrangement for units 
with packing includes strainer valve (1), sight flow meter 
(2), pressure regulating valve (3), solenoid valve (4), 
pressure gauge (5), and needle valve (6). 
 

 — 

Electrical 

connections 

 

—  Gauges and other instruments. 

 

—  Water flush connection to the stuffing box. 

 — 

Pump 

rotation. 

Normal rotation is indicated on the 

nameplate on the bearing housing. 

 

—  All valves should be open on both suction and 

discharge sides of pump. 

 

CAUTION:  This is a positive displacement pump. Do not 

operate it

 

against a closed valve. 

 
3-3. START-UP 

 

CAUTION: DRY OPERATION IS HARMFUL TO THE PUMP! 
 

 

Never allow the pump to operate without liquid, 
as dry operation will cause premature wear of 
the stator and possible damage. The stator is  
lubricated by the liquid which is pumped.

 

 
1.  Before operating the pump for the first time, fill it with 

liquid (the pipe plug tap on the suction housing may be used 
for filling). If the liquid to be pumped is highly viscous, dilute 
it before filling the pump. The liquid fill-up will lubricate the 
stator for the initial start-up. 

 

Note:  If the pump is shut down temporarily, enough liquid 

will remain in the system to provide lubrication upon 
restarting. It is advisable to maintain the suction pip-
ing at a higher elevation than the centerline of the 
pump in order to contain some liquid in the pump at 
time of shutdown. 

 
2.  Once the pump has been filled with liquid, check for di-

rection of pump rotation by momentarily starting and stop-
ping the drive. Check rotation arrow on pump nameplate for 
correct rotation. 

 
3.  If applicable, turn on the seal water to packing. 
 
4. Start pump. 

 

3-4. PACKING LEAKAGE 

 
A packed stuffing box is designed to control leakage, not 

stop it completely. Leakage is generally necessary to reduce 
friction and dissipate heat. The amount of leakage necessary 
will depend on the fluid pumped, the installation, and pump 
speed and type. Refer to Section 4-3 for packing adjustment. 

Summary of Contents for Version 3

Page 1: ......

Page 2: ...MOYNO 2000 Pumps G2 Open Throat Models G3 Bridge Breaker Models Version 3 Models SERVICE MANUAL ...

Page 3: ... Rotor 8 4 31 Stator 8 4 32 All Other Parts 8 4 33 ASSEMBLY OF G2 OPEN THROAT PUMP 8 4 34 Lubrication During Assembly 8 4 35 Packing Installation 8 4 36 Bearing Housing Suction Housing Assembly 9 4 37 Bearing Drive Shaft Assembly 9 4 38 Rotor Stator Assembly 9 4 39 Rotor Gear Joint and Conveyor Assembly 10 4 40 Drive End Gear Joint Assembly 11 4 41 Stator Support Discharge Assembly 11 4 42 Final A...

Page 4: ...ation The direction of rotation is indicated by a rotation arrow on the nameplate Rotation of Moyno 2000 G2 G3 pumps is always clockwise when viewed from the driven end of the pump 1 5 Model Number The pump model number consists of three component parts Frame Designations Type Designa tions and a Trim Code A typical model number for example might be 2G065G2 CDQ AAA as shown on the nameplate in fig...

Page 5: ...difying pumps to meet specialized pumping conditions If the trim code of your pump is other than AAA contact your nearest Moyno rep resentative for clarification Do not modify your pump with any variation unless you have determined that it is compat ible with your application 2 1 INSTALLATION 2 2 GENERAL Moyno pumps are lubricated and tested at the factory prior to shipment and require minimum pre...

Page 6: ...uffing box should be throttled slightly to maintain 10 15 PSI higher pressure in the stuffing box than is present in the suction housing See fig 2 2 Flow rate should be approximately 1 2 2 gpm If mechanical seals are to be used on the unit consult the seal manufacturers instructions for seal flush requirements 3 1 OPERATION 3 2 INITIAL CHECK Before putting the pump into operation the following ite...

Page 7: ...the main elements are very accessible and require few tools to disassemble 4 3 PACKING ADJUSTMENT Pumps Packing gland nuts should be evenly adjusted so they are little more than finger tight See fig 4 1 Over tightening of the packing gland may result in premature packing failure and possible damage to the shaft and gland When packing is new frequent minor adjustments during the first few hours of ...

Page 8: ...ump preferably with clean water to insure rotor and stator are not dry 2 Shut off pump 3 Close suction and discharge valves 4 Turn off flush water to packing or mechanical seal if used 5 Disconnect power source 6 Drain any fluid in pump 7 Remove inspection plate 17 and gasket 18 Page 5 4 11 Packing Removal 1 Stop pump 2 Complete Section 4 10 steps 2 6 3 Remove gland adjustment nuts E and gland hal...

Page 9: ...ht on conveyor assembly Remove lock nut 28 from end of conveyor assembly 35 Remove ring gear 27 gear ball 29 secondary thrust plate 30 seal support 31 and gear joint seal 32 Then slide gear joint shell 36 from conveyor assembly Note It is recommended that each time a gear joint is dis assembled the O rings and grease seal should be replaced 4 15 Drive Shaft and Bearings Removal 1 Complete sections...

Page 10: ...out of stuffing boxes and paddle assemblies 21 4 Pull paddle assemblies 21 toward discharge end of pump to free from drive shafts 17 and 18 4 22 Drive Assembly Shafts Removal 1 Complete Section 4 17 steps 1 3 2 Complete Section 4 18 steps 1 3 3 Complete Section 4 19 4 Complete Section 4 20 5 Remove bearing cover plate 6 6 Loosen set screws on both flange block bearings 10 Page 7 7 Pull both shafts...

Page 11: ... fig 4 7 The Moyno 2000 pumps are reassembled in the reverse order of dismantling The following suggestions are offered 1 While pump is dismantled check all gaskets seals packing and O rings Replace all worn items It is rec ommended that the gear joint seals 32 gear joint O rings 24 38 and stator O ring 20 be replaced each time either of the gear ioints is disassembled 2 During the assembly proces...

Page 12: ...ld tightly in place and bearings do not turn freely 3 Remove bearing spacer halves 6 Thoroughly pack lubricant around rollers and on bearing races Install one half of bearing spacer Fill area between bearings half full of lu bricant and install other half of bearing spacer Note An alternate method of lubricating bearings is as fol lows Pack the rollers of the first cone immediately af ter it is pr...

Page 13: ...with lip on outside diameter of seal fitting the step on back side of thrust plate 7 Apply a film of grease to splines on inside of gear ball 29 Install gear ball on conveyor assembly 35 with counterbored end end without splines first on conveyor assembly Gear ball should slide freely against shoulder on conveyor assembly Place lock nut 28 on conveyor assembly and tighten against gear ball Apply g...

Page 14: ...n aligned thread hex head screws T and lockwashers thru stator clamp ring 40A stator adapter 21 and into threaded holes in suction hous ing 19 Evenly tighten the screws 8 Slide gear joint retainer 34 into end of gear joint shell 33 being careful that O ring 24 remains in the slot and that gear joint seal 32 is properly seated in position Rotate gear joint retainer 34 until its holes become aligned...

Page 15: ...n idler shaft 14 thru irregular hole in chain cover 5 and thread into idler arm 7 3 Position key L on shaft 17 and slide torque limiter 3 and sprocket 4 onto shaft 17 4 Place drive sprocket 33 on drive shaft of pump with set screws facing away from bearing housing 5 Align torque limiter sprocket 4 idler sprocket 15 and drive sprocket 33 Install chain 9 ensuring that pad dle assemblies remain 90 de...

Page 16: ... White Optional packing on all lines D DOUBLE MECHANICAL SEAL Optional on all lines Not offered on 2 L frame F BRAIDED TEFLON FOOD GRADE PACKING White Standard on all Quick Disassembly pumps Optional on all other lines G 100 GRAPHITE PACKING Gray Optional to all lines H FLUSH PACKING GLAND S SINGLE MECHANICAL SEAL Optional on all lines W WATER FLUSH Optional on all lines X Special to application P...

Page 17: ...Page 14 4 58 STANDARD HARDWARE FOR G2 OPEN THROAT TORQUE GUIDELINES CHART Note Torque values are from the Industrial Fasteners Institute and Craftsman Corp ...

Page 18: ...ator Select G2 Stator part number by number of stages 2G036G2 CDQ AAA and Model Page 18 2G036G2 CDQ AAA Table 4 5 G2 Discharge Flange Select G2 Discharge Flange by Type Designation 2G036G2 CDQ AAA Page 18 number of stages 2G036G2 CDQ AAA and Model 2G036G2 CDQ AAA Table 4 6 G3 Parts List Select G3 part number by Drive End 2G036G3 CDQ AAA and Type Designation Page 20 where listed 2G036G2 CDQ AAA Tab...

Page 19: ...Page 16 4 60 PARTS LIST FOR G2 OPEN THROAT Table 4 1 G2 Parts List ...

Page 20: ...Page 17 FOLD OUT FOR EXPLODED VIEW OF PUMP Notes ...

Page 21: ...Page 18 ...

Page 22: ...Page 19 Figure 4 7 G2 open throat pump exploded view ...

Page 23: ...Page 20 4 61 STANDARD HARDWARE FOR G3 BRIDGE BREAKER 4 62 PARTS LIST FOR G3 BRIDGE BREAKER Table 4 6 G3 Parts List ...

Page 24: ...Page 21 FOLD OUT FOR EXPLODED VIEW OF PUMP Table 4 7 Shaft Sleeve Arrangement Table 4 8 Shaft Sleeve Conversion Kit Figure 4 8 Stuffing Box Rework Dimensions for Shaft Sleeve Option ...

Page 25: ... 4 7 be machined flat and that two drilled and tapped holes be added for mounting the bridge breaker bearing support This can be done internally or at a local machine shop fol lowing the dimesional data shown in fig 4 9 Alter nately a G3 bearing housing Ref No 34 Section 4 62 may be ordered Figure 4 9 Bearing housing machining to convert G2 to G3 ...

Page 26: ...Page 23 Figure 4 10 G3 bridge breaker exploded view ...

Page 27: ...ft 4 2 Remove two O rings 47 from interior of sleeve 4 66 Assembly Assemble pump to the point where slinger ring 11 is installed on drive shaft 4 then install sleeve kit 46 as follows 1 Lubricate two O rings 47 and insert in grooves in inte rior of sleeve 48 Loosely install four to six set screws 49 in sleeve but be sure they do not protrude into interior of sleeve 2 Install sleeve unit 47 48 49 o...

Page 28: ...Page 25 ...

Page 29: ...hnology Corp Hastelloy is a trademark of Cabot Corp Monel is a trademark of INCO Alloy Corp Hypalon and Teflon are trademarks of E I DuPont de Nemours and Company Thiokol is a trademark of Morton Thiokol Inc Printed in U S A Moyno Inc is a Unit of Robbins Myers Inc Your Moyno Authorized Service Distributor is ...

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