MP Aquinity2 P10, User Manual

Page 1: ...Aquinity P10 User Manual ...

Page 2: ...Editor membraPure GmbH Wolfgang Küntscher Straße 14 D 16761 Hennigsdorf Germany Model Aquinity P10 Software 2 1 10 Revision 2 Date 29 01 2019 ...

Page 3: ...ty 5 2 5 Personal requirements 5 2 6 Health and safety work 6 2 7 Personal protective equipment PPE 7 2 8 Potential hazards 7 3 System Features 8 3 1 General 8 3 2 Series overview 9 3 3 Technical data 9 3 4 Purification process and components 10 3 5 Hardware 12 3 5 1 Dispenser 12 3 5 2 Control PCB printed circuit board 12 3 5 3 IEC Socket 12 3 5 4 Front and side panels 13 4 Installation and start ...

Page 4: ... Exporting Data 22 5 2 5 Prod to max level 22 5 2 6 Process visualization 22 5 2 7 Venting UPW 23 5 3 History 23 5 3 1 Warning messages 23 5 3 2 Graphical values 23 5 3 3 Logfile 24 5 4 User setup 24 5 4 1 Limits setup 24 5 4 2 System time settings 25 5 4 3 Reset timers manually 25 5 4 4 Operating hours 26 5 4 5 Manual stand by 26 6 Errors and Countermeasures 27 7 Care and maintenance 29 7 1 Inter...

Page 5: ...7 6 P I scheme 33 7 7 Consumables 34 7 8 System update 34 8 Users FAQ s 35 ...

Page 6: ...ould the equipment be passed on to a third party the manual must also be passed on to the third party Symbols used in this manual 1 2 Issues relevant to safety are characterized in this manual according to the following symbols These warnings must be observed in order to operate the equipment safely and avoid accidents damage or injury Risk of serious or fatal injury This symbol alerts the user to...

Page 7: ...ailable at all times for anyone intending to use the equipment The user manual must be read before any work is carried out using the equipment The manufacturer does not accept liability for damage or faults that arise due to disregard for the instructions in the manual The text and diagrams depicted in this manual do not necessarily match the equipment you have received The diagrams and images are...

Page 8: ...parts supplied by the manufacturer The wrong or faulty spare parts can lead to damage malfunction or a complete breakdown of the equipment All guarantees warranties service damage and liability claims against the manufacturer the manufacturer s representatives and dealers become null and void if unauthorized spare parts are used in the equipment Disposal 1 6 If no return or disposal contract has b...

Page 9: ...d and must always be visible Intended use 2 1 The equipment is only safe if operated as intended and described by the instructions in this manual Any form of use or operation other than the intended use is improper and prohibited Claims of any kind made against the manufacturer or the manufacturer s representatives are null and void if the equipment is not operated as intended The operating compan...

Page 10: ... times for anyone intending to use the equipment The equipment may only be operated in a technically flawless and safe state The equipment must be checked for damage before each start up The instructions in the manual must be followed completely and without restriction When operating this equipment it is essential that the user adhere to the safety and operating instructions provided The local acc...

Page 11: ...equipment No one under the influence of drugs alcohol or medication that impairs the ability to respond react is allowed to operate the equipment Please consider all other directives related to qualification when selecting potential users The user must ensure that unauthorized personnel keep a safe distance from the equipment Personnel must report to the operating company immediately if any change...

Page 12: ...pletely The equipment is run at high electrical voltage Electricity in the equipment can lead to serious injuries The equipment presents a danger to life if the insulation or individual components become damaged Switch off the main power switch before carrying out maintenance cleaning or repair work and ensure that it cannot be switched on again while carrying out this work Eliminate all voltage f...

Page 13: ...ation section ultra pure water with permanent highest quality will be produced supplied with the dispenser at the front side of the unit Currently recorded data and warning messages will be displayed on the system monitor All components of the system are assembled in a designed plastic housing The housing can easily be opened for the access of the modules The system corresponds to the latest techn...

Page 14: ...low l min up to 2 Conductivity at 25 C µS cm 0 055 Resistivity at 25 C MΩ cm 18 2 TOC Concentration ppb 10 3 System specifications Shipping weight kg 25 Power supply V 100 240 Hz 50 60 Dimension W D H cm 35 54 51 Dimension with dispenser W D H cm 35 75 63 Table 2 Technical Data Aquinity P10 UV Reactor Art No Reagent 114 0070 Analytical 114 0071 ...

Page 15: ...alt content from the water Moreover nearly all bacteria viruses heavy metal complexes as well as organic molecules with a molecular weight higher than 300 daltons are rejected The purified water is called permeate the waste reject water is called concentrate The concentrate water is rejected to drain via flow limiter The permeate conductivity is monitored with a sensor and displayed on the system ...

Page 16: ... be used Product water conductivity is monitored with a sensor and displayed on the system monitor If the conductivity exceeds a preset limit a warning message will be displayed A sensor monitors the temperature of the product water If the temperature exceeds the limit of 40 C a warning message will be displayed The sterile filter protects the system against microbial contamination by filtration o...

Page 17: ...l Control PCB printed circuit board 3 5 2 The Water system has a control pcb which provides communication between the main computer system and analog digital sensors This pcb has been flashed with a firmware Firmware Version 0 13 8 with a watchdog function If there is any problem with sensor reads this control pcb will restart the system automatically after ca 2 minutes IEC Socket 3 5 3 The system...

Page 18: ...s a USB port which can be used either to backup files or update system with a new software and firmware And there is also a small reset button which can be used to restart the system manually Figure 5 Front panel There are eight magnetic holders 4 each side to hold the panel which covers both side of the system This side panel could be opened when it is needed in order to change consumables Figure...

Page 19: ...l change approx 2 for each C decrease for lower values increase for higher values Feed water requirements Unit Value Pressure bar 1 5 6 Maximum flow l h 80 Feed water conductivity µS cm 1400 Free chlorine mg l 0 1 CO2 mg l 15 concentration total 20 Silica mg l 10 Silt Density Index SDI 3 Iron mg l 0 1 Manganese mg l 0 05 pH 3 9 Temperature C 5 25 Table 1 Feed water requirements ...

Page 20: ... 190 0087 190 0088 190 0013 Vent Filter Tube to system 3x tube to drain 450 0025 Table 2 Delivered parts Setting up the system 4 3 The system is intended for dry indoor use only Please set the system upon an even horizontal surface The surface must be resistant to applied chemicals like disinfectant acid dye solvents etc ...

Page 21: ...onnecting 4 5 Figure 8 shows the assignment of the inputs and outputs for all water tubes and electrical connections All waste tubes must be led with a downward gradient toward the waste water drain Any reduction of the diameter loops siphons or breaks in the line must be avoided A minimum safety distance of 2 cm 3 4 inch must be between tube end and waste water to prevent siphoning An air gap of ...

Page 22: ...safety plugs from the ProPak R10 and the UPW Pak Remove the tubes from the used modules Connect the tubes provided with blue and black arrows to the connectors on the modules marked in the same colour The arrows must point in the same direction lock with the retaining rings UPW Pak blue arrows ProPak R10 Pretreatment module black arrows ...

Page 23: ...ilter or to the device To avoid any leaks wrap the threads of the sterile filter with teflon tape Attach the sterile filter at the dispenser of the device by turning the sterile filter clockwise in the dedicated headset Electrical connection 4 9 Plug the power adapter into an electrical outlet 100 230 volts 50 60 Hz All electrical wiring must be installed in the way that damaging by work carried o...

Page 24: ...ons for changing consumables and for process visualization Changing the consumables 5 2 1 These following steps are used to change either ProPak or UPW Pak The steps are similar for both consumables But they have different internal process which runs automatically Press the button CHANGE ProPak or press the button CHANGE UPW Pak Tank level should be full to change the UPW Pak If tank level is not ...

Page 25: ... flush the new installed Pak After rinsing you will see this screen To reset the operation hours please enter the code which is provided by membraPure GmbH or This step could be skipped by clicking cancel but the operation hours is not reset to zero Changing the UV lamp in the pure water section 5 2 2 Press CHANGE UV Water to start the tool Waiting few seconds to release system pressure ...

Page 26: ... by membraPure GmbH Change all Consumables 5 2 3 Press the button Change all Consumables Waiting few seconds to release system pressure Exchange all available consumables now then click Confirm This tool will flush all consumables automatically When this tool is over the operating hours of each consumables could be set to zero manually see chapter 5 4 3 ...

Page 27: ...ool is used to fill up the tank to the maximum level which has been set by the two tank level sensors Press the button Prod to max level The system will produce water until both tank level sensors bottom and top are active It is very useful if user needs water more than 10 l at once Process visualization 5 2 6 Press the button System Status The entire process is illustrated schematically Currently...

Page 28: ...g messages 5 3 1 Press the button INFO The history of active warning error messages is displayed Press the button DELETE MESSAGES to delete the active warning error messages All warning error messages are still traceable in logfile see chapter 5 3 3 Graphical values 5 3 2 Press the button CHART Define the time period at the scroll down menu which is located at the top right corner Select the condu...

Page 29: ...nd confirm entry with OK Limits setup 5 4 1 Press the button Limits Set Q3 limit That s the maximum value of the conductivity Q3 without showing any warning on the screen Display Q Switching the display from µS cm to MΩ cm Press Switch ON OFF The monitoring of the inlet water pressure sensor can be switched on off Interval ON OFF is to define how the system works when the tank is already full Inte...

Page 30: ... button SET TIME DATE to save the entries Reset timers manually 5 4 3 This setup can be used to reset timers of consumables and UV submersible lamps back to zero manually Press the button Reset Timers Choose any consumables or UV submersible lamp which should be set to zero manually To reset the operation hours please enter the code which is provided by membraPure GmbH ...

Page 31: ...these were preset by membraPure GmbH Components P1 Pump 1 ProPak ProPak R10 Pretreatment module C Modul Conditioning module P2 Pump 2 UPW UPW Pak UVPW UV lamp in pure water UVT UV lamp inside tank UFPW UF module in pure water Manual stand by 5 4 5 Press the button STANDBY The system will be put in stand by immediately The system will start the production again by pressing the Start button ...

Page 32: ... the maximum operating hours Replace the UV lamp Reset the expired operating hours 8 Pump P1 error Check pressure sensor No reverse osmosis pressure can be registered for more than a half hour Check the main water supply Inform the customer service 11 Q1 is over limit Check RO process The feed water quality is insufficient ProPak R10 Pretreatment module exhausted Reverse osmosis function Check pre...

Page 33: ... No Pressure check water input No feed water pressure Check the main water supply Check the pressure sensor Inform the customer service 30 Q3 is out of range Check Q3 sensor 30 mins Q3 is less then 0 04 µS cm Inform the customer service 31 Tank level is incorrect Please check tank level sensor The tank level sensor top is ON but bottom is OFF This could only possible if the bottom sensor is defect...

Page 34: ... Warning Q3 is too high No Replacement of UV lamp After 8 000 hours TOC will be incorrect Please change UV lamp Yes Replacement of reverse osmosis pump After 2 4 years LIMIT OPERATING HOUR P1 Exchange recommended Yes Replacement of circulation pump After 2 3 years LIMIT OPERATING HOUR P2 Exchange recommended Yes Replacement of reverse osmosis module If blocked Q1 is too high No Maintenance by cust...

Page 35: ...les in opened system Remove the left side panel For exchanging of ProPak R10 or UPW Pak follow the steps listed in chapter 5 2 1 For the removal of the tubes from the modules and the reattachment of the new modules see chapter 4 4 4 6 After the flushing and resetting the operating hours counter the system automatically returns to the normal operation state At first water dispensing please open the...

Page 36: ...the UV reactor from the holders Remove the cap from the reactor and remove the UV lamp Attention Do not touch the glass bulb of the new UV lamp with your fingers Replace the old UV lamp with the new one and then carefully reinsert it into the UV reactor Fix everything with the cap and then fix the UV reactor with the rubbers in the holders Close the side panel Plug the power adapter into the socke...

Page 37: ...kage Open the housing and remove the reverse osmosis module Unpack the new reverse osmosis module and put it into the housing Close the housing Reconnect the tubes onto the reverse osmosis housing Plug the reverse osmosis housing back into its holders Connect the system to feed water Turn on the system by plugging the power adapter into an electrical outlet Flush the reverse osmosis module by star...

Page 38: ...Care and maintenance 33 P I scheme 7 6 ...

Page 39: ...tware it requires a USB Stick which is not bigger than 4 GB and should be formatted in ext Format The new software should be available in the USB Stick which formatted in mip file Restart system with an available update in USB Stick will open this window Click OK to continue Software version will be displayed o HW Version actual in the system o Flash Ver newer version in USB Stick Click Yes to con...

Page 40: ...maximum limit of conductivity sensors A Max limit of conductivity Q3 can be adjusted in the menu see chapter 5 4 1 Q How to export charts logs from my system A See chapter 5 2 4 The charts and logs are encrypted Q How to update the software A See chapter 7 8 Q Conductivity values are often outside their working range what to do A Please check the water waste connection ...

Page 41: ...membraPure GmbH Wolfgang Küntscher Str 14 D 16761 Hennigsdorf Germany Tel 49 3302 201 20 0 Technischer Service 49 3302 201 20 20 Fax 49 3302 201 20 21 info membrapure de www membrapure de ...