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PAGE 20 — MTR-40HS— PARTS & OPERATION MANUAL — REV. #2 (12/15/03)

MTR-40HS— MAINTENANCE (RAMMER)

2. Remove the bolts that secure the oil tank to the fuel tank, and

drain all oil from the tank.

3. Remove cock holder, then clean strainer and cock holder in

a kerosene solution.

4. Make sure every part is clean and dry, then reassemble oil

tank. Fill oil tank with 2-stroke outboard motor oil (FB class)
to the "H" level.

FUEL AND OIL LINES

Check the fuel and oil lines regularly for damage and ensure
that there are no leaks.

Replace fuel and oil lines every 2 years to maintain
performance.

 When replacing the oil hose perform  the following procedure:

1. Replace oil hose with manufactures suggested type hose or

equivalent.

2. If necessary, fill oil tank with 2-stroke outboard motor oil and

fuel tank wth unleaded gasoline.

3. Operate rammer until all air is bled from oil injection line.

CLEANING THE RAMMER

If using a high pressure spray washer, be careful not to splash
water directly on the air cleaner, carburetor, muffler, fuel and
oil tank caps. Excessive amounts of water may cause severe
engine damage.

Yearly

Check the fuel line and the oil line regularly for damage and
to ensure that there are no leaks.

Replace the oil and fuel lines every two years to maintain the
performance and flexibility lines.

Long Term Storage

Drain fuel from fuel tank, fuel line and carburetor.

Remove spark plug and pour a few drops of motor oil into
cylinder. Crank engine 3 to 4 times so that oil reaches all
internal parts.

Clean exterior of rammer with an oil-moistened cloth.

Store unit covered with plastic sheet in moisture free and
dust free location out of direct sunlight

 When cleaning the oil tank (Figure 18) perform the following
procedure:

1. Remove the cock holder cover, oil hose, red and black lead

wires from the float sensor.

Figure 18. Oil Tank

CLEANING THE OIL TANK

 Clean the inside of the oil tank regularly, preferably 2 or 3 times
a year.

In winter, be sure to clean the inside of oil tank to avoid the
freezing of water that may have accumulated inside the tank.

CAUTION:

CAUTION:

CAUTION:

CAUTION:

CAUTION:

If water accidently got inside the oil tank, the oil
may appear muddy. If this situation occurs, simply
flush the tank, removing all foreign matter
including water, and fill oil tank with fresh 2-
stroke outboard motor oil.

Reference manufacturer engine
manual for specific servicing
instructions.

NOTE

Summary of Contents for Mikasa MTR-40HS

Page 1: ...SAFETY AND OPERATIONS INSTRUCTIONS FROM PLEASE READ THIS INFORMATION CARFULLY PRIOR TO OPERATING EQUIPMENT ...

Page 2: ...PAGE 2 MTR 40HS PARTS OPERATION MANUAL REV 2 12 15 03 ...

Page 3: ...onfined area or enclosed structure that does not provide ample free flow air Potential hazards associated with the MTR 40HS Tamping Rammer operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols GASOLINE is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine...

Page 4: ...hroughout this manual to help prevent damage to your rammer other property or the surrounding environment ALWAYS wear approved eye and hearing protection Sight and Hearing hazard This rammer other property or the surrounding environment could be damaged if you do not follow instructions NOTE NEVER tamper with the factory settings of the engine governor or settings Personal injury and damage to the...

Page 5: ...n when workingwithflammableliquids When refueling stop the engine and allow it to cool NEVERsmokearoundornearthemachine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine NEVER operate the rammer in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death Topping off to filler port is dangero...

Page 6: ...y decals when they become difficult read NEVER Run engine without air filter Severe engine may occur Service air filter frequently to prevent carburetor malfunction AVOIDwearingjewelryorloosefittingclothingthatmaysnag on the controls or moving parts this can cause a serious injury ALWAYS checktomakesurethattheoperatingareaisclear before starting the engine NEVER leave the machine unattended while ...

Page 7: ...ce The MTR 40HStampingrammerdevelopsapowerfulcompactingforceat thefootoftherammer Tomaintainoptimumperformance proper operation and service are essential Construction ofTamping Rammer The Mikasa MTR 40HS is equipped with a Robin air cooled oil injected two cycle gasoline engine Transmission of the power takes place by increasing the engine speed to engage the centrifugal clutch Rammer Gearbox and ...

Page 8: ... i t a c i f i c e p S e n i g n E S H 8 0 C E N I B O R 2 e l b a T s n o i t a c i f i c e p S e n i g n E S H 8 0 C E N I B O R 2 e l b a T s n o i t a c i f i c e p S e n i g n E S H 8 0 C E N I B O R 2 e l b a T s n o i t a c i f i c e p S e n i g n E S H 8 0 C E N I B O R 2 e l b a T s n o i t a c i f i c e p S e n i g n E S H 8 0 C E N I B O R 2 e l b a T e n i g n E l e d o M S H 8 0 C E N...

Page 9: ...ortingtherammer carryitbygriping the handle 6 Nameplate Displaysinformationregardingtherammer 7 Handle To operate rammer GRIP handle assembly firmly on both sides Figure 1 MTR 40HS Rammer 8 Fuel Tank Cap Remove this cap to add unleaded gasolinetothefueltank Makesurecapistightenedsecurely DO NOT over fill Addingfueltothetankshouldbeaccomplishedonly when the engine is stopped and has had an opportun...

Page 10: ...her set choke lever half way or completely open 3 Spark Plug Provides spark to the ignition system Set spark plug gap to 0 6 0 7 mm 0 024 0 028 inch Clean spark plug once a week 4 Engine ON OFF Switch Controls the starting and stoppingoftheengine Switchmustbeinthe ON position when starting the engine NOTE Operating the engine without an air filter with a damaged air filter or a filter in need of r...

Page 11: ...GULAR AUTOMOTIVE TYPE MOTOR OIL This section is intended to assist the operator with the pre inspection of the MTR 40HS Tamping Rammer It isextremelyimportantthatthissection be read carefully before attempting to operate the rammer DO NOT use your rammer until this section is thoroughly understood Inspection Check all nuts bolts fasteners for tightness Retighten as necessary Cleananydirtfromtherec...

Page 12: ...orcompletelyopen This section is intended to assist the operatorwiththeinitialstart upofthe MTR 40HS rammer It is extremely important that this section be read carefullybeforeattemptingtousethe rammer in the field DO NOT use your rammer until this section is thoroughly understood CAUTION Failure to understand the initial start up procedures of the MTR 40HS rammer could result in severe damage to t...

Page 13: ...se is loaded with excessfuel openthedrainplugasshownin Figure11 and drain out excess fuel then try and start engine 5 Griptherecoilstarter Figure10 handleandpullituntilyou feelaslightresistance Thenpullsharplyandquickly Return therecoilstarterhandletothestarterpositionbeforereleas ing Figure 10 Recoil Starter Figure 11 Fuel Drain Cock 6 Ifenginefailstostart movethechokelever Figure 9 tothe half op...

Page 14: ...hrottlelever Figure 12 quickly from IDLE close to the FULL OPEN position DONOTmovethethrottleleverslowlyasthismay cause damage to the clutch or spring Figure 12 Throttle Lever Full Open 2 Aftertheenginecools turntheengineON OFFswitchtothe OFF position Figure 14 Figure 13 Throttle Lever Idle Emergency Showdown 1 MovethethrottleleverquicklytotheIDLE position andturn theengineON OFFswitchtotheOFFposi...

Page 15: ... below DAILY Thoroughlyremovedirtandoilfromtheenginecompartment and rammer Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary Checkthebellowsforoilleaks Repairorreplaceasneeded 200 300 HOURS Pre Cleaner Remove the element from the pre cleaner Figure 16 at the topofthecrankcase bodyside andcleanitwithcleaningoil kerosene Lubricate the top element y...

Page 16: ...line and the oil line regularly for damage and to ensure that there are no leaks Replace the oil and fuel lines every two years to maintain the performance and flexibility lines Long Term Storage Drain fuel from fuel tank fuel line and carburetor Remove spark plug and pour a few drops of motor oil into cylinder Crank engine 3 to 4 times so that oil reaches all internalparts Clean exterior of ramme...

Page 17: ... A E L C X k n a T l e u F N A E L C X r e t l i F l e u F K C E H C X d e e p S e l d I T S U J D A K C E H C 2 X e c n a r a e l C e v l a V T S U J D A K C E H C 2 X s e n i l l e u F K C E H C 2 y r a s s e c e n f i e c a l p e r s r a e y 2 y r e v E n i d e s u n e h w y l t n e u q e r f e r o m e c i v r e S 1 Y T S U D s a e r a y l l a c i n a h c e m e r a d n a s l o o t r e p o r p e...

Page 18: ... C g u l p k r a p s d n a e l b a l i a v a s i l e u F n o i s s e r p m o c s e t i n g i w o l t e k s a g d a e h r e d n i l y c e v i t c e f e D t e k s a g d a e h e c a l p e r r o s t l o b d a e h r e d n i l y c n e t h g i T n r o w r e d n i l y C r e d n i l y c e c a l p e R e s o o l g u l p k r a p S g u l p k r a p s n e h g i T y r o t c a f s i t a s t o n n o i t a r e p O e...

Page 19: ... p m i e n i g n e f o d e e p S g n i t t e s M P R g n i t a r e p o t c e r r o c o t d e e p s e n i g n e t s u j d A d e u n i t n o c G N I T O O H S E L B U O R T E N I G N E 4 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S y r o t c a f s i t a s t o n n o i t a r e p O s e t a u t c u l f d e e p s l a n o i t a t o R r e p o r p m i t n e m t s u j d a r o n r e v...

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