MQ Multiquip Mikasa MTX60SF, Operation And Parts Manual

Page 1: ...HIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES To find the latest revision of this publication visit our website at www multiquip com SERIES MODEL MTX60SF TAMPING RAMMER ROBIN ER120D45010 GASOLINE ENGINE Revision 0 09 15 16 ...

Page 2: ...PAGE 2 MTX60SF RAMMER OPERATION AND PARTS MANUAL REV 0 09 15 16 PROPOSITION 65 WARNING ...

Page 3: ...MTX60SF RAMMER OPERATION AND PARTS MANUAL REV 0 09 15 16 PAGE 3 NOTES ...

Page 4: ...Remarks Column 22 Suggested Spare Parts 23 Component Drawings Nameplates And Decals 24 25 Crankcase And Engine Assy 26 29 Guide Cylinder Assy 30 31 Foot Assy 32 33 Fuel Tank And Handle Assy 34 37 Combination Lever Assy 38 39 ROBIN ER120D45010 ENGINE Crankcase Assy 40 41 Crankshaft Piston Assy 42 43 Intake Exhaust Assy 44 45 Governor OperationAssy 46 47 Cooling Assy 48 49 Starting Assy 50 51 Carbur...

Page 5: ...iew Parts Diagrams Order Parts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualify for a 5 Discount on Standard orders for all orders which include complete part numbers Order via Fax Dealers Only All customers are welcome to order parts via Fax Domestic US Customers dial 1 800 6 PARTS ...

Page 6: ...y messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY WARNING Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY CAUTION Indicates a hazardous situation whic...

Page 7: ... kit ALWAYS know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency RAMMER SAFETY DANGER NEVERoperatetheequipmentinanexplosive atmosphereornearcombustiblematerials An explosion or fire could result causing severe bodily harm or even death WA...

Page 8: ...ter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction NEVER tamper with the factory settings of the engine or engine governor Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable FUEL SAFETY DANGER DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner Poss...

Page 9: ...ne is running Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Use adequate lifting cable wire or rope of sufficient strength Use one point suspension hook and lift straight upwards DO NOT lift machine to unnecessary heights ALWAYS tie down equipment during transport by securing the equipment with rope Never allow any person or animal to stand underneath the equipme...

Page 10: ...roke 2 3 2 in 50 80 mm Operating Weight 141 lbs 64 kg Measured Sound Power Level 103 dB Guaranteed Sound Power Level 107 dB Max Sound Pressure Level 92 dB Table 2 Engine Specifications Model Robin ER120D45010 Engine Type Air Cooled 4 Stroke Overhead camshaft single cylinder gasoline engine Piston Displacement 7 4 cu in 121 cc Max Output 3 5 hp 3 600 rpm 2 6 KW Max Governed Speed No Load 3 800 4 10...

Page 11: ...e power takes place by increasing the engine speed to engage the centrifugal clutch The MTX60SF uses an oil bath lubrication system Always check the oil level through the oil level sight glass at the rear of the tamper foot Before starting the MTX60SF Tamping Rammer identify and understand the function of the controls CAUTION Before starting operation check the lifting handle to 1 Make sure that t...

Page 12: ...or transporting 5 Air Cleaner Cover Protects the air cleaner which prevents dirt and other debris from entering the engine 6 Roller Allows rammer to be moved around easily by rolling the unit 7 Bellows Reservoir for oil bath 8 Foot Laminated wood with tempered steel plate for superior shock absorption 9 Fuel Tank Holds the fuel for the unit up to 2 7 quarts 10 Muffler Reduces the noise of the engi...

Page 13: ...e WARNING Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed 4 5 1 2 3 6 The engine Figure 2 must be checked for proper lubri cation and filled with fuel prior to operation Refer to the engine manufacturer s manual for detailed operation and service informa...

Page 14: ...ure 5 Figure 4 Fuel Tank SIGHT GLASS OIL DRAIN PLUG OIL FILL PLUG NOTICE The oil level should be kept at the half way point of the sight glass FUEL TANK Figure 5 Engine Oil Dipstick 2 Low levels of oil may result in engine seizure due to high levels of consumption during operation 3 Check the engine oil level and if the engine oil level is low it should be refilled Use the proper motor oil as sugg...

Page 15: ...rstand the operation of the Tamping Rammer could result in severe damage to the unit or personal injury 3 Grip the starter rope handle Figure 8 and pull it until you feel a slight resistance Then pull sharply and quickly Return the handle to the starter case before releasing Figure 8 Recoil Starter 4 If engine fails to start move the choke lever Figure 7 to the half open position to avoid flooding ...

Page 16: ... soil first 3 To stop the tamping action move throttle lever quickly from START to IDLE position Figure 6 THROTTLE LEVER START POSITION CAUTION Make sure that the throttle lever is moved to the FULL START position Operating the rammer at less than full speed can result in damage to the clutch springs or foot STOPPINGTHE ENGINE 1 Move throttle lever quickly from the START to IDLE position Figure 6 ...

Page 17: ...ndoors covered with plastic sheet in moisture free and dust free location out of direct sunlight MTX60SF RAMMER OPERATION AND PARTS MANUAL REV 0 03 01 13 PAGE 17 MAINTENANCE DAILY Thoroughly remove dirt and oil from the engine and control area Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary Check the spring box and bellows for oil leaks Repair ...

Page 18: ...to start fuel is available and spark is present at the spark plug ON OFF switch is shorted Check switch wiring replace switch Ignition coil defective Replace ignition coil Improper spark gap points dirty Set correct spark gap and clean points Condenser insulation worn or short circuiting Replace condenser Spark plug wire broken or short circuiting Replace defective spark plug wiring Difficult to s...

Page 19: ... entire fuel system for leaks or clogs Recoil starter malfunctions if applicable Recoil mechanism clogged with dust and dirt Clean recoil assembly with soap and water Spiral spring loose Replace spiral spring Starter malfunctions Loose damaged wiring Ensure tight clean connections on battery and starter Battery insufficiently charged Recharge or replace battery Starter damaged or internally shorte...

Page 20: ...tically or not at all Operating speed of throttle lever is incorrectly set Set throttle lever to correct position Oil in excess Drain excess oil Bring to correct level Clutch slips Replace or adjust clutch Spring Failure Replace spiral spring Speed of engine improper Adjust engine speed to correct operating RPM setting Soil over compacted Shut down machine and test soil ...

Page 21: ...MTX60SF RAMMER OPERATION AND PARTS MANUAL REV 0 09 15 16 PAGE 21 NOTES ...

Page 22: ... guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry general...

Page 23: ...ING RAMMER WITH ROBIN ER120D45010 ENGINE 1 to 3 units Qty P N Description 1 956100062 THROTTLE WIRE 3 366010070 PRIMARY ELEMENT AIR CLEANER 3 366010080 SECONDARY ELEMENT AIR CLEANER 1 366350460 CAP FUEL TANK WITH STRAP 2 26365012A3 FILTER IN LINE FUEL 3 0650140860 SPARK PLUG 1 954406010 STRAINER 110 FUEL TANK 1 21E5011008 ROPE RECOIL STARTER 1 956200110 COMBINATION LEVER 1 366900170 CUP AND PACKIN...

Page 24: ...l RAMMING CYLINDER OIL Use SAE 10W 30 SF or higher grade moter oil Fuel Use normal quality gasoline series quick manual 1 Gasoline Only Essence Uniquement Bitte nur Benzin elnfullen Usare solo Benzina Solo para Gasoline E10 12 Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for...

Page 25: ...W 1 920215440 OPERATION DECAL 1 2 AIR CLEANER DECAL 1 NPA 1246 3 LEVER OPERATION DECAL 1 4 MAX SPEED DECAL 4100 1 5 MACHINE STOP DECAL 1 6 EC NOISE REQ DECAL LWA107 1 7 0732004430 CHOKE OPERATION DECAL 1 REPLACES P N 920212840 8 920212540 QUICK MANUAL 1 11 SERIAL PLATE NO 1 CONTACT MQ PARTS DEPT 12 920214100 E G FIRE WARNING DECAL 1 20 ANTI VIB HANDLE DECAL 1 ...

Page 26: ...PAGE 26 MTX60SF RAMMER OPERATION AND PARTS MANUAL REV 0 09 15 16 CRANKCASE AND ENGINE ASSY ...

Page 27: ...X25 ZN 8 23 366348550 CLUTCH ASSY 1 24 952401450 WASHER 8 5X22X3 1 25 1 011208025 BOLT 8X25 T 1 REPLACES P N 001220825 25 2 030208200 WASHER LOCK M8 1 26 368217640 ENGINE FLANGE 1 28 001710840 FLANGE BOLT 8X40 T 4 29 022611010 FLANGE NUT M10 H 4 31 368347490 SHOCK ABSORBER BRACKET 1 32 1 012010030 BOLT 10X30 H 4 REPLACES P N 001221030 32 2 030210250 WASHER LOCK M10 4 33 939010270 STOPPER RUBBER 1 ...

Page 28: ...PAGE 28 MTX60SF RAMMER OPERATION AND PARTS MANUAL REV 0 09 15 16 CRANKCASE AND ENGINE ASSY ...

Page 29: ...FLANGE COLLAR 8 2 54 1 001520820 SOCKET HEAD BOLT 8X20 ZN 4 REPLACES P N 009110024 54 2 033910220 WASHER 8 4X15 5X1 6 4 55 009110038 SOCKET HEAD BOLT 8X30 ZN 2 56 368217770 EX BAR 1 57 009110039 SOCKET HEAD BOLT 6X25 ZN 4 58 022910250 WELL NUT M6 4 61 366120430 ENGINE GUARD 1 62 366461050 COLLAR GUARD 12 63 1 009110025 SOCKET HEAD BOLT 8X25 ZN 4 63 2 033910220 WASHER 8 4X15 5X1 6 4 66 956200110 LE...

Page 30: ...PAGE 30 MTX60SF RAMMER OPERATION AND PARTS MANUAL REV 0 09 15 16 GUIDE CYLINDER ASSY ...

Page 31: ...OLT 10X20 T 4 REPLACES P N 001521020 16 001520835 SOCKET HEAD BOLT 8X35 T 4 17 953405270 PLUG 1 18 953405260 PACKING 1 20 368217720 CYLINDER GUIDE 1 21 050100850 O RING 1 22 050101150 O RING 1 23 1 012210035 BOLT 10X35 H 4 REPLACES P N 001221035 23 2 030210250 WASHER LOCK M8 4 24 368346180 ORANGE BELLOWS 1 25 368347520 CLAMP BELLOWS 1 26 368461400 BAND GUIDE 1 27 368347530 CLAMP BELLOWS 1 28 36846...

Page 32: ...PAGE 32 MTX60SF RAMMER OPERATION AND PARTS MANUAL REV 0 09 15 16 FOOT ASSY ...

Page 33: ...GE 33 FOOT ASSY NO PART NO PART NAME QTY REMARKS 1 362910150 FOOT ASSY 1 2 021112140 NYLON NUT M12 4 REPLACES P N 022711214 3 030212300 WASHER LOCK M12 4 4 009110034 SQUARE NECK BOLT 12X65 2 5 009110035 SQUARE NECK BOLT 12X95 2 8 363343390 HANDLEBAR GRIP FOOT 1 ...

Page 34: ...PAGE 34 MTX60SF RAMMER OPERATION AND PARTS MANUAL REV 0 09 15 16 FUEL TANK AND HANDLE ASSY ...

Page 35: ...ER FLAT M8 3 REPLACES P N 031108160 12 952401450 WASHER 8 5X22X3 2 13 0401450080 WASHER FLAT M8 1 REPLACES P N 031108160 14 954406010 STRAINER 110 1 15 050250420 PACKING FUEL TANK 1 16 366350580 HOLDER FILTER 1 INCLUDES ITEMS W 17 001200515 BOLT 5X15 H 3 18 030205130 WASHER LOCK M5 3 19 366900110 FUEL HOSE L 90 1 REPLACES P N 959328406 20 0561080020 HOSE CLAMP 2 22 009110037 TAPPING SCREW 5X20 2 2...

Page 36: ...PAGE 36 MTX60SF RAMMER OPERATION AND PARTS MANUAL REV 0 09 15 16 FUEL TANK AND HANDLE ASSY CONTINUED ...

Page 37: ...UEL HOSE 9 5X50 EVP 1 102 H950024085008 HOSE BAND 1 REPLACES P N 954407060 104 959028622 FUEL HOSE 9 5X270 EVP 1 108 954002941 JOINT HOSE 1 109 952408480 WASHER 9X28X9 3 110 H950024085008 HOSE BAND 3 REPLACES P N 954407060 112 954408170 HOSE CLIP 2 115 959028321 FUEL HOSE 6X180 EVP 1 116 959021825 SPIRAL TUBE L 60 2 117 959021821 SPIRAL TUBE L 120 1 ...

Page 38: ...PAGE 38 MTX60SF RAMMER OPERATION AND PARTS MANUAL REV 0 09 15 16 COMBINATION LEVER ASSY ...

Page 39: ...THROTTLE WIRE 1 INCLUDES ITEMS W 1 366349430 FUEL COCK 1 2 366010310 LEVER 1 3 366010190 SLIDER 1 4 366010200 END CAP 1 5 366010210 WIRE CAP 1 6 366010220 BOLT AND WASHER SET 1 7 020408050 NUT M8 2 8 959407650 SOCKET HEAD SCREW TH WIRE 1 9 366010320 STOP SWITCH 1 10 956100062 THROTTLE WIRE 1 11 094010051 TAPPING SCREW B1 4X12 4 12 094010052 TAPPING SCREW B1 4X30 1 13 050200150 O RING 1 14 05020011...

Page 40: ...PAGE 40 MTX60SF RAMMER OPERATION AND PARTS MANUAL REV 0 09 15 16 ROBIN ER120D45010 ENGINE CRANKCASE ASSY ...

Page 41: ...60020 DOWEL PIN 1 280 0213160020 GASKET 1 285 21E63601H1 OIL GAUGE CP 1 300 0110080160 FLANGE BOLT 6 301 X119060110 BOLT SOCKET HEAD 1 330 21E17001J3 OIL SHELTER PLATE 1 340 X119050060 BOLT AND WASHER ASSY 1 610 21E13002K0 CYLINDER HEAD ASSY 1 INCLUDES ITEMS W 620 21E1500123 GASKET HEAD 1 630 X110080460 FLANGE BOLT 4 645 21E18001H3 GUIDE S PLUG 1 675 2267510103 CLAMP 1 680 21E15501H3 ROCKER COVER ...

Page 42: ...PAGE 42 MTX60SF RAMMER OPERATION AND PARTS MANUAL REV 0 09 15 16 ROBIN ER120D45010 ENG CRANKSHAFT PISTON ASSY ...

Page 43: ...E22501K0 CONNECTING ROD ASSY 1 INCLUDES ITEMS W 320 20F2300103 CONNECTING ROD BOLT 2 350 21E23301H3 PISTON PIN 1 360 21E23401H3 PISTON STD 1 360 21E23402H3 PISTON O S 0 25 1 360 21E23403H3 PISTON O S 0 50 1 370 21E23501H7 PISTON RING SET STD 1 370 21E23502H7 PISTON RING SET 0 25 O S 1 370 21E23503H7 PISTON RING SET 0 50 O S 1 380 21E2500103 CLIP 2 410 21E27001H7 PISTON KIT STD 1 INCLUDES ITEMS W 4...

Page 44: ...PAGE 44 MTX60SF RAMMER OPERATION AND PARTS MANUAL REV 0 09 15 16 ROBIN ER120D45010 ENGINE INTAKE EXHAUST ASSY ...

Page 45: ...0 ROCKER ARM EXHAUST ASSY 1 INCLUDES ITEMS W 230 0149050020 ADJUST SCREW 1 231 0149050020 ADJUST SCREW 1 240 0170050030 NUT 1 241 0170050030 NUT 1 290 957010600800 BOLT FLANGE 1 REPLACES P N 0110060010 310 21E30101K2 MUFFLER UN 1 320 21E34201M2 MUFFLER COVER 1 340 X130060330 GASKET MUFFLER 1 350 0200060120 SELF LOCK NUT 2 360 21E35201H3 BOLT AND WASHER ASSY 2 367 0176080020 WASHER 2 530 21E3500403...

Page 46: ...PAGE 46 MTX60SF RAMMER OPERATION AND PARTS MANUAL REV 0 09 15 16 ROBIN ER120D45010 ENGINE GOVERNOR OPERATION ASSY ...

Page 47: ...0 21E4280113 ROD SPRING 1 50 0031306000 CLIP 2 60 0011406300 BOLT AND WASHER ASSY 1 70 0186060020 NUT 1 80 21E4250113 GOVERNOR SPRING 1 200 21E43301J0 SPEED CONT LEVER ASSY 1 202 21E46002J1 BASE PLATE CP 1 210 0043504080 SCREW PANHEAD 1 REPLACES P N 0043104080 213 0230100040 SPACER 1 215 2264500313 RETURN SPRING 1 230 X115050030 SCREW 1 240 0021705000 NUT 1 255 0217100020 FRICTION WASHER 1 260 X11...

Page 48: ...PAGE 48 MTX60SF RAMMER OPERATION AND PARTS MANUAL REV 0 09 15 16 ROBIN ER120D45010 ENGINE COOLING ASSY ...

Page 49: ...6 PAGE 49 ROBIN ER120D45010 ENGINE COOLING ASSY NO PART NO PART NAME QTY REMARKS 20 920100240 DECAL M MARK 1 40 X130060340 BOLT AND WASHER ASSY 4 90 21E52601H3 CYLINDER BAFFLE 1 95 957010600800 FLANGE BOLT 3 REPLACES P N 0110060010 130 2067550101 CLAMP CP 1 ...

Page 50: ...PAGE 50 MTX60SF RAMMER OPERATION AND PARTS MANUAL REV 0 09 15 16 ROBIN ER120D45010 ENGINE STARTING ASSY ...

Page 51: ... QTY REMARKS 210 21E50201M0 RECOIL STARTER ASSY 1 INCLUDES ITEMS W 211 2745011508 SPIRAL SPRING 1 212 21ES022018 REEL 1 213 21E5011008 STARTER ROPE 1 214 20F5010018 STARTER KNOB 1 215 20F5022508 RATCHET 2 216 2745013108 FRICTION SPRING 1 217 2275013508 RETURN SPRING 2 218 21E5026008 RATCHET GUIDE 1 249 20B5010108 SET SCREW 1 ...

Page 52: ...PAGE 52 MTX60SF RAMMER OPERATION AND PARTS MANUAL REV 0 09 15 16 ROBIN ER120D45010 ENGINE CARBURETOR ASSY ...

Page 53: ...CHOKE SHAFT 1 221 1616253008 SHAFT ASSY THROTTLE 1 222 2376245008 BOLT 1 224 1616235208 NEEDLE 1 225 2146251508 PIN 1 226 2846250608 FLOAT BODY 1 227 2366245008 PACKING 1 228 2366254008 PACKING 1 229 2366250508 FLOAT 1 230 21E6244008 MAIN NOZZLE 1 231 2356242508 GUIDE HOLDER 1 232 2526240708 MAIN JET 1 236 2526235308 HOSE 1 237 2346245408 CLIP 1 238 2246245008 SCREW 1 250 2466243508 ADJUST SCREW 1...

Page 54: ...PAGE 54 MTX60SF RAMMER OPERATION AND PARTS MANUAL REV 0 09 15 16 ROBIN ER120D45010 ENGINE ELECTRIC DEVICE ASSY ...

Page 55: ...C DEVICE ASSY NO PART NO PART NAME QTY REMARKS 10 21E79230J1 FLY WHEEL CP 1 11 21E79430J1 IGNITION COIL CP 1 30 20F1406250 BOLT AND WASHER ASSY 2 70 X131040130 SCREW AND WASHER ASSY 2 75 21E76501H3 PLATE 1 76 0563000100 WIRE BAND 1 100 0650140860 SPARK PLUG 1 112 21E75001J3 SPARK PLUG RUBBER CAP 1 ...

Page 56: ...oducts h Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase l...

Page 57: ...MTX60SF RAMMER OPERATION AND PARTS MANUAL REV 0 09 15 16 PAGE 57 NOTES ...

Page 58: ...K16 4UJ Contact sales multiquip co uk Tel 0161 339 2223 Fax 0161 339 3226 COPYRIGHT 2016 MULTIQUIP INC Multiquip Inc the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all t...