MQ Multiquip MVC82VH, Operation And Parts Manual

Page 1: ...ANY THE EQUIPMENT AT ALL TIMES To find the latest revision of this publication visit our website at www multiquip com SERIES MODEL MVC82VH VHW ONE WAY PLATE COMPACTOR HONDA GX160U1SM12 GX160U1SMX4 and...

Page 2: ...PAGE 2 MVC82VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 06 03 16 PROPOSITION 65 WARNING...

Page 3: ...MVC82VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 06 03 16 PAGE 3 NOTES...

Page 4: ...mponent Drawings Nameplates And Decals 30 31 Body Assembly 32 33 Vibrator Assembly 34 35 Water Tank Assembly MVC82VHW Only 36 37 HONDA GX160 Engine Cylinder Head Assembly 38 39 Cylinder Barrel Assembl...

Page 5: ...site View Parts Diagrams Order Parts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualif...

Page 6: ...safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation...

Page 7: ...ols etc that would constitute a hazard while the equipment is in operation NOTICE This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary...

Page 8: ...ill cause injury to people and property and serious damage to the equipment or engine WARNING DO NOT place hands or fingers inside engine compartment when engine is running NEVER operate the engine wi...

Page 9: ...possibility that the battery will explode DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contac...

Page 10: ...the equipment while the engine is running Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Use adequate lifting cable wire or rope of sufficient strength Use one point...

Page 11: ...l Only 11 5 qt 10 9 liters Max Area Of Compaction 7 262 sq ft hr 675 sq m hr Vibrator Oil Capacity 0 15 qt 0 14 liters Table 2 Engine Specifications Make Honda Model GX160U1SM12 GX160U1SMX4 GX160UT2QM...

Page 12: ...ironment by equipment for use outdoors 2 Products are tested for hand arm vibration HAV level in accordance with European Directives 2002 44 EC and EN500 4 and ISO 5349 1 2001 ISO 5349 2 2001 Table 3...

Page 13: ...DIMENSIONS C B D A E Table 4 Dimensions Reference Letter Description Dimension A Length including handle 38 2 inches 970 mm B Height without handle 22 4 inches 570 mm C Height including handle 38 inc...

Page 14: ...ater pipelines and cable installation work VIBRATORY PLATES The vibratory plates of the MVC82VH VHW produce low amplitude high frequency vibrations designed to compact granular soils and asphalt The r...

Page 15: ...se this handle bar to maneuver the compactor 5 Gasoline Engine This plate compactor uses a HONDA GX160 engine Refer to the HONDA owner s manual for engine information and related topics 6 Belt Cover R...

Page 16: ...e is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the en...

Page 17: ...iller hole with the recommended oil type Table 5 Maximum oil capacity is 0 63 quarts 0 60 liters Figure 4 Engine Oil Dipstick Oil Level UPPER LIMIT LOWER LIMIT NOTICE The Oil Alert System will automat...

Page 18: ...mm Figure 9 when depressed with finger midway between the clutch and vibration pulley shafts Figure 9 V Belt Tension 3 A loose V belt will decrease the power transmission output causing reduced compac...

Page 19: ...Figure 14 Throttle Lever 5 Grasp the starter grip Figure 15 and slowly pull it out The resistance becomes the hardest at a certain position corresponding the compression point Rewind the rope a littl...

Page 20: ...use damage to the compactor or bodily injury NOTICE ALWAYS move the throttle lever quickly without hesitation because increasing the engine speed slowly causes the clutch to slip 5 Compactor traveling...

Page 21: ...IRST MONTH OR 10 HRS EVERY 3 MONTHS OR 25 HRS EVERY 6 MONTHS OR 50 HRS EVERY YEAR OR 100 HRS EVERY 2 YEARS OR 200 HRS Engine Oil Check X Change X Air Cleaner Check X Change X 1 All Nuts and Bolts Reti...

Page 22: ...00 250 500 800 1 300 2 000 2 700 3 800 11T 150 400 800 1 200 2 000 2 900 4 200 5 600 100 6mm 300 350 8mm 650 700 10mm In case counterpart is of aluminum Threads in use with this machine are all right...

Page 23: ...BRATOR OIL 1 When changing the vibrator oil remove the drain plug 2 Tip the compactor to drain the oil Note that the oil will drain more easily while it is hot 3 Remember to use only 10W 30 motor oil...

Page 24: ...remove the muffler protector 3 Remove the 4 mm screw from the spark arrestor then remove the spark arrester WARNING NEVER attempt to check the V belt with the engine running Severe injury can occur i...

Page 25: ...ark plug ON OFF switch is shorted Check switch wiring replace switch Ignition coil defective Replace ignition coil Improper spark gap points dirty Set correct spark gap and clean points Condenser insu...

Page 26: ...and vibration is weak Engine speed too low Set engine speed to correct RPM Clutch slips Check or replace clutch V belt slips Adjust or replace V belt Excessive oil in vibrator Drain excess oil and fi...

Page 27: ...MVC82VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 06 03 16 PAGE 27 NOTES...

Page 28: ...s not guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY...

Page 29: ...tion 3 9807956846 SPARK PLUG 1 28462ZH8003 ROPE RECOIL STARTER 3 17210ZE1517 ELEMENT AIR CLEANER 1 17620Z4H000 CAP FUEL TANK 1 17672ZE2W01 FUEL FILTER FUEL TANK HONDA GX160U1SMX4 ENGINE 1 to 5 units Q...

Page 30: ...TED MAKE SURE ENGINE IS TURNED OFF AND SPARK PLUGS WIRE DISCONNECTED BEFORE SERVICING THE MACHINE OR COMING IN CONTACT WITH ANY MOVING PART IF EQUIPMENT IS POWERED BY AN ELECTRIC MOTOR DISCONNECT ELEC...

Page 31: ...NPA 989 3 920212320 DECAL FUEL CAUTION 1 NPA 1232 4 920207590 DECAL V BELT RPF 3310 1 NPA 759 5 920203060 DECAL CAUTION 1 NPA 306 6 920201580 DECAL MQ MARK 71X55 1 7 920101410 DECAL MIKASA MARK 120X6...

Page 32: ...PACTOR OPERATION AND PARTS MANUAL REV 2 06 03 16 BODY ASSY 29 27 60 11 65 62 63 65 64 61 41 2 41 1 21 40 38 39 47 2 47 1 46 45 4 13 3 7 6 5 1 5 6 37 36 42 25 23 33 32 31 14 1 14 2 14 3 1617 31 32 28 1...

Page 33: ...0X35 1 REPLACES 001221035 26 2 030210250 WASHER LOCK M10 1 26 3 031110160 WASHER FLAT M10 1 27 418216480 BELT COVER IN 1 28 1 001221053 BOLT 10X65 1 28 2 030210250 WASHER LOCK M10 1 28 3 031110160 WAS...

Page 34: ...PAGE 34 MVC82VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 06 03 16 VIBRATOR ASSY 69 1 67 68 72 78 79 61 62 63 64 71 74 72 77 1 75 73 70 66 69 1 65 68 69 2 69 2 77 2...

Page 35: ...L SEAL 1 67 418456960 CASE COVER SHUT OFF 1 68 418456970 PACKING 2 69 1 014208020 BOLT 8X20 8 REPLACES 001220820 69 2 030208200 WASHER LOCK M8 8 70 418460130 COVER SEAL VIBRATOR 1 71 418343630 ECCENTR...

Page 36: ...PAGE 36 MVC82VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 06 03 16 WATER TANK ASSY MVC82VHW ONLY 91 92 92 105 108 112 109 107 106 110 113 114 115 116 111 101 103 104 102...

Page 37: ...K 1 103 01241030 BOLT 10X30 1 104 033910010 WASHER 10 5X21X2 2 105 022910180 NYLON NUT M10 1 106 954403241 COCK PT1 4 ALUMINUM 1 107 959403790 NUT PS 1 4 1 108 953408270 PACKING 11 5X19 5 1 109 416338...

Page 38: ...PAGE 38 MVC82VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 06 03 16 HONDA GX160 SERIES ENGINES CYLINDER HEAD ASSY 4 14 7 6 10 10 10 15 12 12 14 14 8 14 11 11 2 3 1 13 5 13 16 16...

Page 39: ...MS W 4 12216ZE5300 CLIP VALVE GUIDE 1 5 12251ZH7800 GASKET CYLINDER HEAD 1 REPLACES 12251ZH1800 5 12251ZL0003 GASKET CYLINDER HEAD 1 6 12310ZE1020 COVER CP HEAD 1 6 12310Z4M840 COVER CP HEAD 1 7 12391...

Page 40: ...PAGE 40 MVC82VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 06 03 16 HONDA GX160 SERIES ENGINES CYLINDER BARREL ASSY 14 11 11 13 16 15 1 9 9 18 8 17 21 19 19 17 5 4 7 12 4 6 6 3 10...

Page 41: ...IGHT 2 7 16531ZE1000 SLIDER GOVERNOR 1 7 16531Z4M000 SLIDER GOVERNOR 1 8 16541ZE1000 SHAFT GOVERNOR ARM 1 8 16541Z4M000 SHAFT GOVERNOR ARM 1 9 90131ZE1000 BOLT DRAIN PLUG 2 10 90451ZE1000 WASHER THRUS...

Page 42: ...PAGE 42 MVC82VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 06 03 16 3 8 8 7 6 4 2 10 9 9 9 9 9 11 5 HONDA GX160 SERIES ENGINES CRANKCASE COVER ASSY...

Page 43: ...TEMS W 4 15600Z0T810 CAP ASSY OIL FILLER GRAY 1 INCLUDES ITEMS W 5 15600ZG4003 CAP ASSY OIL FILLER GRAY 1 INCLUDES ITEMS W 5 15600Z0T820 CAP ASSY OIL FILLER 1 INCLUDES ITEMS W 6 15625ZE1003 GASKET OIL...

Page 44: ...PAGE 44 MVC82VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 06 03 16 HONDA GX160 SERIES ENGINES CRANKSHAFT ASSY...

Page 45: ...NAME QTY REMARKS 1 13310ZE1000 CRANK SHAFT COMPLETE 1 1 13310Z4M800 CRANK SHAFT COMPLETE 1 2 90741883810 KEY 5X5X33 1 2 90745ZE1600 KEY 4 78X4 78X38 1 4 92101080250A BOLT 8X25 1 5 90473842000 WASHER...

Page 46: ...PAGE 46 MVC82VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 06 03 16 HONDA GX160 SERIES ENGINES PISTON ASSY 1 6 2 3 6 5 5 4...

Page 47: ...0 75 1 1 13013Z4K004 RING SET PISTON OS 0 75 1 2 13101ZH8010 PISTON STD 1 2 13101ZH8020 PISTON STD 1 2 13101Z4M800 PISTON STD 1 2 13102ZH8010 PISTON OS 0 25 1 2 13102ZH8020 PISTON OS 0 25 1 2 13102Z4M...

Page 48: ...VC82VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 06 03 16 GX160UT2QMXC 16 16 6 4 4 15 15 14 3 3 5 8 9 1 10 11 11 10 5 7 2 6 11 12 GX160U1SM12 GX160U1SMX4 17 HONDA GX160 SERIES ENGINES CAMSH...

Page 49: ...LIFTER VALVE 2 6 14451ZE1013 PIVOT ROCKER ARM 2 6 14451Z4M000 PIVOT ROCKER ARM 2 7 14568ZE1000 SPRING WEIGHT RETURN 1 8 14711ZF1000 VALVE INTAKE 1 8 14711Z4M000 VALVE INTAKE 1 9 14721ZF0000 VALVE EXHA...

Page 50: ...PAGE 50 MVC82VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 06 03 16 HONDA GX160 SERIES ENGINES RECOIL STARTER ASSY 15 16 11 13 2 8 3 1 4 4 9 9 5 12 6 7 17...

Page 51: ...ARTER 1 4 28422ZH8801 RATCHET STARTER 2 5 28431ZH8801 PLATE FRICTION 1 6 28433ZH8801 RATCHET GUIDE 1 7 28441ZH8801 FRICTION SPRING 1 8 28442ZH8003 SPRING RECOIL STARTER 1 9 28443ZH8801 SPRING RETURN 2...

Page 52: ...PAGE 52 MVC82VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 06 03 16 HONDA GX160 SERIES ENGINES FAN COVER ASSY 15 8 4 10 16 17 18 15 1 15 15 12...

Page 53: ...630ZH8000 SHROUD COMPLETE 1 8 19630Z4M000 SHROUD COMPLETE 1 10 34150ZH7003 ALERT UNIT OIL 1 10 34150ZH7013 ALERT UNIT OIL 1 10 34150 ZH7023 ALERT UNIT OIL 1 12 36100ZF6P81 SWITCH ASSY ENGINE STOP 1 12...

Page 54: ...R OPERATION AND PARTS MANUAL REV 2 06 03 16 6 11 1 1 25 21 22 23 1 1 1 4 7 8 13 12 29 24 16 2 43 26 9 18 20 30 10 15 14 17 3 1 HONDA GX160 SERIES ENGINES CARBURETOR ASSY NOTICE Gasket set item 1 inclu...

Page 55: ...ASSY BE54E A 1 INCLUDES ITEMS W 11 16124ZE0005 SCREW THROTTLE STOP 1 12 16166ZH8W50 NOZZLE MAIN 1 12 16166Z4MV21 NOZZLE MAIN 1 13 16955283000 O RING CUP 1 REPLACES P N 16173001004 14 16211ZE1000 INSU...

Page 56: ...PAGE 56 MVC82VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 06 03 16 4 2 3 10 5 6 1 12 9 7 7 8 11 11 10 HONDA GX160U1SM12 SMX4 ENGINES AIR CLEANER ASSY...

Page 57: ...ZE1507 FILTER OUTER 1 4 17230ZE1820 COVER AIR CLEANER 1 5 17232891000 GROMMET AIR CLEANER 1 6 17235Z4M831 NOSE SILENCER 1 7 17238ZE7010 COLLAR AIR CLEANER 2 8 17239ZE1000 COLLAR B AIR CLEANER 1 9 1741...

Page 58: ...PAGE 58 MVC82VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 06 03 16 HONDA GX160UT2QMXC ENGINE AIR CLEANER ASSY 9 4 8 7 7 16 16 1 17 15 13 15 6 2 3 10 12 14 14 11 5...

Page 59: ...NER 1 6 17232891000 GROMMET AIR CLEANER 1 7 17238ZE7010 COLLAR AIR CLEANER 2 8 17239733000 COLLAR B AIR CLEANER 1 9 17410ZE1840 ELBOW COMP AIR CLEANER 1 INCLUDES ITEMS W 10 17470ZE1842 CASE PRE CLEANE...

Page 60: ...PAGE 60 MVC82VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 06 03 16 3 11 6 12 12 14 14 14 14 19 13 9 21 7 15 HONDA GX160 SERIES ENGINES MUFFLER ASSY...

Page 61: ...00 ARRESTER SPARK 1 9 18381ZH8800 GASKET MUFFLER 1 9 18381ZH8801 GASKET MUFFLER 1 9 18381Z0T801 GASKET MUFFLER 1 11 18522ZE1000 GUIDE MUFFLER 1 12 90002ZG0003 SCREW TAPPING 4X8 2 12 90002Z0T800 SCREW...

Page 62: ...PAGE 62 MVC82VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 06 03 16 10 12 12 1 2 8 7 15 16 17 16 17 9 13 5 14 HONDA GX160 SERIES ENGINES FUEL TANK ASSY...

Page 63: ...TUBE FUEL 4 5X1M 1 10 91424Z4M003 TUBE FUEL 4 5X145 1 12 9500202080 CLAMP TUBE D8 2 12 950024080008 CLAMP TUBE D8 2 13 17620Z4H000 CAP COMP FUEL FILLER 1 INCLUDES ITEM W 13 17620Z4H020 CAP COMP FUEL...

Page 64: ...PAGE 64 MVC82VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 06 03 16 HONDA GX160 SERIES ENGINES FLYWHEEL ASSY 9 2 5 1 4...

Page 65: ...NO PART NO PART NAME QTY REMARKS 1 13331357000 KEY WOODRUFF 25X18 1 2 19511ZE1000 FAN COOLING 1 4 28451ZH8001 PULLEY STARTER 1 4 28451ZH8801 PULLEY STARTER 1 5 31100ZE1010 FLYWHEEL 1 5 31110Z4M000 FL...

Page 66: ...PAGE 66 MVC82VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 06 03 16 HONDA GX160 SERIES ENGINES IGNITION COIL ASSY 2 1 9 12 12...

Page 67: ...ASSY NO PART NO PART NAME QTY REMARKS 1 30500ZE1073 COIL ASSY IGNITION 1 REPLACES 30500ZE1063 1 30500Z0T802 COIL ASSY IGNITION 1 2 30700ZE1013 CAP ASSY 1 2 30700Z0T812 CAP ASSY 1 9 36101ZE1010 CORD S...

Page 68: ...PAGE 68 MVC82VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 06 03 16 21 21 27 14 16 17 28 15 25 19 26 8 22 30 5 9 7 18 11 12 13 24 3 31 32 HONDA GX160 SERIES ENGINES CONTROL ASSY...

Page 69: ...L 1 12 16574ZE1000 LEVER SPRING 1 13 16575ZH8000 WASHER CONTROL LEVER 1 14 16576891000 HOLDER CABLE 1 15 16578ZE1000 SPACER CONTROL LEVER 1 16 16580ZH8813 BASE CP CONTROL 1 16 16580Z4M850 BASE CP CONT...

Page 70: ...PAGE 70 MVC82VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 06 03 16 HONDA GX160 SERIES ENGINES DECALS ASSY 3 12 13 4 10 5...

Page 71: ...LEM GX160 1 3 87521Z4M000 EMBLEM GX160 1 4 87528ZH7000 MARK CHOKE 1 4 87528Z4M000 MARK CHOKE 1 5 87532ZH7000 MARK THROTTLE INDICATION 1 10 87535ZE1841 MARK AIR CLEANER 1 12 87516ZH7000 MARK OPERATOR C...

Page 72: ...er products h Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instruc...

Page 73: ...MVC82VH VHW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 2 06 03 16 PAGE 73 NOTES...

Page 74: ...field Cheshire SK16 4UJ Contact sales multiquip co uk Tel 0161 339 2223 Fax 0161 339 3226 COPYRIGHT 2016 MULTIQUIP INC Multiquip Inc the MQ logo and the Mikasa logo are registered trademarks of Multiq...