Mr. FILL Ultra Fill 120L, Instruction Manual

Page 1: ...R USERS Ultra Fill 120L 240L Manufacturer Mr Fill Publication date 01 10 2020 Description Self compressing waste container Publication version V05 Types Ultra Fill 120L Ultra Fill 240L Publisher Mr Fill Original user manual ...

Page 2: ...l 240L Job title Self compressing waste container for compacting waste CE marking Yes 1st Production date 2017 CONTACT DETAILS Manufacturer Mr Fill Pascalweg 16 4104 BG Culemborg The Netherlands Tel 31 0 345 52 4881 Email info mr fill com Internet www mr fill com All rights reserved No part of this document may be reproduced stored and or disclosed in any form without prior written consent from Mr...

Page 3: ...ll products is optimal and consistent Correct use and maintenance is the most important thing to achieve the best possible results with this product Before using the Ultra Fill we recommend that you start by reading this user manual This user manual was primarily written for the users of the product such as garbage disposal employees installers maintenance workers and the administrator and users o...

Page 4: ...1 Door 10 2 2 Main fuse 10 2 3 Press 10 2 4 Waste disposal flap 10 2 5 Built in ashtray and mini container 10 2 6 E paper information display 10 2 7 Foot pedal 10 2 8 Roll container 10 2 9 Control module 11 2 10 Energy supply 11 2 11 Fixing points for the lifting eyes 11 3 Safety 12 3 1 General 12 3 2 Safety precautions and measures 12 3 2 1 Securing the waste disposal flap 12 3 2 2 Waste disposal...

Page 5: ...alling the product 20 5 7 Disposal of industrial materials 21 6 Putting into operation 22 6 1 Precautions to be taken for specific risks and hazards 22 6 2 Safety and or protection features which must be removed 22 6 3 Tools and equipment needed 22 6 4 With the dinosaurs 22 7 Operation 23 7 1 Specific risks and hazards 23 7 2 Check the safety features 23 7 3 Check the work area 23 7 4 Control mech...

Page 6: ...0 10 3 Safety Precautions and Regulations 30 10 4 Specific safety requirements 30 10 5 Local and statutory regulations 30 11 Internet Platform 31 11 1 Logging on 31 11 2 Dashboard 32 11 3 Bins 33 11 4 Container details 33 11 5 Logs 36 11 6 Settings 37 11 7 Users 38 11 8 Districts 39 11 9 Dismantling 40 11 10 Disposal 40 11 11 Reuse 40 11 12 Precautions and Safety Instructions 40 12 EC Declaration ...

Page 7: ...s is also the date until which the product may be used to ensure safety and quality For your safety and that of others please check the points described in chapter 8 Maintenance 1 2 Consequences for safety and warranty after making alterations to the product When a change is made to the product by an external party other than the supplier the safety can no longer be guaranteed and the warranty aut...

Page 8: ...ry Figure 1 Image of the product 1 5 Types This user manual applies to the Ultra Fill 120L and the Ultra Fill 240L The functionality and operation is identical for both types The difference between the Ultra Fill 120L and the Ultra Fill 240L are the dimensions of the product and the capacity of the internal roll container See section 1 3 for the capacities of the Ultra Fill 120L and Ultra Fill 240...

Page 9: ...tion of the safety devices are discussed in the next chapter Consider the following points in advance Observe the safety measures Make sure users of this product are instructed Always keep a clean and tidy area Make sure there are no objects on or around the product Figure 3 The components of Mr Fill Position Description Position Description 01 Door 07 Roll container 02 Door lock 08 Press 03 Built...

Page 10: ...flap It is also possible to use the foot pedal pos 6 to open the flap During a press cycle the waste disposal flap is locked The waste disposal flap can also be closed with a time lock via the internet platform If the flap is locked this will be shown on the E paper information display If the cover is open and it is subsequently locked from the internet platform Mr Fill and the customer receive a ...

Page 11: ... example from sensors For example the press 2 10 Energy supply The press is powered by an electric motor The required power is generated by a solar panel pos 11 and stored in a battery pos 10 The press cycle works fully automatically due to the control module 2 11 Fixing points for the lifting eyes For the installation of the product an attachment for lifting eyes has been provided These can be fo...

Page 12: ...disposal flap is mechanically locked during an automatic compressing cycle so that it cannot be opened When the container is full the insert slot will also be blocked In addition it is possible for a user to secure it via the internet portal 3 2 2 Waste disposal flap sensor The product has two sensors The flap has a sensor that detects whether it is completely closed If that s not the case an auto...

Page 13: ...emptying the product or during other work to protect their feet from debris or sharp parts 3 5 Safety signs All safety symbols mentioned in this chapter can be found on the inside of the product The safety signs comply with ISO 7010 If the signs become less visible over time they should be cleaned and replaced if necessary Other safety signs in addition to other risks and PPE regulations User manu...

Page 14: ... may result in people getting injured Also the product or other objects in the vicinity may be damaged 4 2 Ergonomic and efficient lifting hoisting and transport methods The Ultra Fill can be placed on a hand truck and moved to the location It is also possible to fit lifting eyes on the side of the product If the product is to be transported over a longer distance secure it on a pallet Then the pr...

Page 15: ...transport brackets must be used As shown on the right the product must be positioned in a vertically after which the transport brackets can be mounted on the pallet The product must be place on a pallet by at least two people Moving the product without a pallet may only be carried out with a hand truck which is suitable for transporting at least 200 kilos When using a hand truck it is recommended ...

Page 16: ... retains its quality for the longest possible timeframe Temperature 5 C 30 C Ambient humidity levels 40 60 4 6 Methods to prevent any needless damage To avoid any unnecessary damage the original packaging material should remain on the product until it is put into operation The supplier has packaged the product with care in order to avoid causing any damage 4 7 Storage The product should be stored ...

Page 17: ...his parts list you can check whether all of the product parts are included For more information on the parts see chapter Fout Verwijzingsbron niet gevonden Part Ultra Fill 120L Ultra Fill 240L Mr Fill Ultra Fill type Ultra Fill 120L Ultra Fill 240L Roll container 120 litre 240 litre Key 2 pieces 2 pieces Manual 1x paper version 1x paper version Transport supports 4 pieces 4 pieces Hoisting lugs 1 ...

Page 18: ...t not to install the product in a place where it may pose a danger For example placing it near an intersection can make the traffic situation unclear It must also be taken into account that the installation is not done on a walking route or in front of an emergency exit Figure 7 Correct placement Figure 8 Incorrect placement 5 4 Conditions for assembly and installation Follow all the safety instru...

Page 19: ...tphone with Mr Fill app Smartphone with Mr Fill app 5 6 Installation When it comes to placing it you can choose between installing it on the pavement on a concrete foundation block or on a foundation plate WARNING Before starting the installation first remove the main fuse in order to avoid serious injuries 5 6 1 Remove the transport supports Move the product on the pallet as close as possible to ...

Page 20: ...vement It is possible to place the product on top of existing pavement See position 1 in Figure 11 and follow the next steps 1 Make sure the work environment is clean and tidy 2 Wear the correct PPE see section 5 4 3 Drill the right positioning holes for the drop in anchors M10 x 105 4 Make sure the drilling depth is at least 150 mm 5 Place the product with two people above the anchors 6 Use the f...

Page 21: ... can be ordered with the product and is already fitted with concrete anchors The foundation plate has the following dimensions 70 x 70 x 0 8 cm 80 kg for both types Follow the next steps 1 Make sure the work environment is clean and tidy 2 Wear the correct PPE see section 5 4 3 Place the concrete foundation on the existing pavement This may only be done by qualified personnel When installing the u...

Page 22: ...uct The testing and trial run are very close to each other as far as their definitions are concerned However when testing the product needs to be subjected to trial run This is because testing the product will show if it is functioning properly What is done next after testing will be dealt with in the next section 1 Open the door 2 Remove the transport safety device from the insert slot 3 Adjust t...

Page 23: ...ly by means of the gas spring Be careful make sure that no fingers get caught in the slot when it closes The foot pedal can also be used to operate the insert slot This can be used so that the insert slot does not need to be handled The product itself has a control module that works fully automatically An Internet platform is available where certain operation related settings can be made see chapt...

Page 24: ...t flap is locked The insert flap is locked 7 7 Uses 1 The insert slot can be opened by using the foot pedal or the handle 2 Rubbish can be placed in the insert slot 3 By releasing the foot pedal or the handle the insert slot will close automatically 4 The rubbish disappears into the roller container 5 After an insertion it optically checks the fill level When the roller container is optically full...

Page 25: ...out any maintenance Make sure there are no loose tools or items on under or near the product Clean thoroughly before starting maintenance Do not start any maintenance if there is any doubt regarding personal safety During maintenance Make sure nobody is in the vicinity while maintenance is being performed Always use the correct tools and materials for maintenance Once maintenance is complete Clear...

Page 26: ... year with water and a soft cloth Y 05 Gas strut Check that the gas strut on the chute flap is still working properly and is still strong enough Y 06 Check the voltage Check the voltage by opening the door and then the chute flap The display will show the battery voltage Y 07 Check safety systems Check safety systems for wear and proper functioning Y 08 Check the crushing mechanism Visually inspec...

Page 27: ... to a stop T trapped waste can be removed See section 9 4 System cannot lock the chute flap shut E63 Fault System not operational The flap locking sensor is signalling that the flap is shut The locking bar latch is preventing the crusher mechanism from moving Check that the chute flap is fully closing Remove anything blocking i Flap opening mechanism not working time out crusher plate switch activ...

Page 28: ...the battery bracket 7 Remove battery bracket 8 Unplug the battery connector 9 Pull the battery towards you 10 Fit a fully charged battery 12V 20A 11 Repeat steps 1 to 8 in reverse 12 Put the main fuse back in 13 Close the door The system will start up and display the software version 9 3 Fault E85 Replace sensor Figure 13 Changing the sensor 1 Open the door using the key supplied 2 Remove main fus...

Page 29: ...Mr Fill Pascalweg 16 4104 BG Culemborg The Netherlands INSTRUCTION MANUAL Ultra Fill 29 9 4 Fault E60 E74 E75 Explanation Figure 14 Explanation of error messages E60 E74 E75 ...

Page 30: ...emptied and a full service carried out before taking out of service for any length of time Remove the main fuse and make sure the transport lock is back in place holding the flap so it cannot open Tape the main fuse down somewhere so it does not get lost 10 3 Safety Precautions and Regulations When taking out of service the user must comply with EU Directive 2006 42 EC This is because the equipmen...

Page 31: ...er agreement can be renewed annually or run for a full five years When first set up a username and password will be provided for access to a private section of the Mr Fill server 11 1 Logging on Figure 15 Logging on to the internet platform It is possible to log in to the Smart City Manager via www mr fill com login See Figure 15 Logging on to the internet platform An email is sent to users automa...

Page 32: ...orm dashboard After logging in the dashboard will appear Hovering over a Mr Fill location displays the name and fill level as a percentage See Figure 16 Internet platform dashboard Bin not full Below 70 full Bin nearly full Between 70 and 90 full Bin needs emptying More than 90 full The percentage scales can be set individually ...

Page 33: ...ntainer details screen by clicking on the relevant line on this screen or on an Ultra Fill icon in Figure 16 Internet platform dashboard See Figure 18 Container details 11 4 Container details Figure 18 Container details The container details screen gives full information down to the last detail Click on any tab to see more information and adjust details ...

Page 34: ...how many times the chute flap has been opened You can filter this graph by week Figure 20 Graph filtering information If required certain information in the graph can be deactivated on the right in order to read specific related data Figure 21 Fill level settings On this tab you can set the value required for nearly full notifications to be sent by email or even full notifications ...

Page 35: ...d then put it back into service in the same way Figure 23 Ultra Fill settings Each Ultra Fill can be set to return to the Containers and Dashboard screens as well as other actions Figure 24 Log file This is where all logs are listed for the relevant Ultra Fill which have been created via the app or directly in the platform itself These logs are also listed in the log files summary There is also an...

Page 36: ...the Ultra Fill and Smart City Manager 11 5 Logs Figure 26 The log files screen Figure 24 shows a list of all logs created with the relevant status which the administrator can monitor and edit Figure 27 Editing log files You can edit a log by clicking on the line above The above screen will then appear showing all the information and any linked files ...

Page 37: ...s Figure 28 Edit settings The required email notifications can be set in the screen above Figure 29 Setting a new password This is where users can choose their own password Change password Figure 30 Editing email frequency Email frequency can be adjusted using the function Add moment to receiver email ...

Page 38: ...d user button Figure 32 Edit user settings New user details can be entered in the screen below Roles can also be assigned here which determine what internet platform content this user can access Figure 33 Edit user settings Email notifications can be configured by selecting a rule from the user list By associating a user with a particular district they will receive email notifications only for equ...

Page 39: ...Districts Figure 34 Districts list Administrators can configure districts This can improve the information on the containers list but also gives the option to link one or more districts to email notifications Figure 35 Adding districts Districts can be added by clicking the Add district button ...

Page 40: ... its parts when being disposed of Can it be stored for later use Then arrange disposal and transport separately Might you approach the supplier to see about buying the equipment back Contact your supplier In the Netherlands legal requirements concerning the disposal of commercial waste are specified in EU Directive 2008 98 EC Please refer to this for more information 11 11Reuse When reusing it is ...

Page 41: ...Mr Fill Pascalweg 16 4104 BG Culemborg The Netherlands INSTRUCTION MANUAL Ultra Fill 41 12 EC DECLARATION ...