MSA CH-105, Operating Manual

Page 1: ...Limited Liability Company NPK MORSVYAZAVTOMATICA AUTOMATIC BATTERY CHARGERS CH 105 CH 105 24 Operating manual ...

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Page 3: ...ppliances 12 1 5 Marking and sealing 12 1 6 Packaging 12 2 INTENDED USE OF THE PRODUCT 13 2 1 Operational constraints 13 2 2 Usage preparations 13 2 3 Usage of the product 14 3 TECHNICAL SERVICE OF THE PRODUCT 21 4 CURRENT REPAIR OF THE PRODUCT 24 5 STORAGE 26 6 TRANSPORTATION 27 7 DISPOSAL 28 APPENDIX А MANDATORY OUTLINE AND INSTALLATION DIMENSIONS 29 APPENDIX B MANDATORY DESCRIPTION AND PURPOSE ...

Page 4: ...ions and rules applicable in the field shall be observed Only those who have read and understood this document and those who have had special training shall be permitted to operate with the Product according to the ap plicable regulations Terms and abbreviations OM operating manual SB storage battery SC short circuit TS technical service CL check list LCD liquid crystal display LFSG large fine por...

Page 5: ...e polarity connection Switching on the Product with disconnected SB or SB circuit breakdown Overload or SC in SB circuit Excess of set limits for charge current or voltage d Integrated protection against Reverse polarity power connection Overload or SC in load circuit Overcurrent in SB circuit overload or SC e The Product additionally provides SB deep discharge protection function may be disabled ...

Page 6: ...arge current А 0 2 20 0 0 2 16 0 Rated capacity of recharged batteries А h Max 200 Max 160 Max charge time of SB h 10 Measurement error current А 0 2 max voltage V 0 1 max Accuracy of adjustment current А 0 1 voltage V 0 1 Alarm signaling Built in relay contacts sound signaling light signal ing External connected devices AU 106 or AU 206 BPC 136 Protection degree IP22 Weight kg 7 Operating tempera...

Page 7: ...ON OF THE PRODUCT 1 3 1 Functional elements controls and LEDs The Product appearance is shown in Figure 1 Figure 1 The Product appearance Display and control panel is located on the Product s casing see Figure 2 Figure 2 Control and display panel ...

Page 8: ...SB is approaching values defined by user Charging Glowing during main stage of SB charge i e when charger is in current stabilization stage Failure Glowing in case of SB discharge or the Product mal function or no input voltage 3 Controls SELECT Menu select button Navigation buttons to set values of relevant menu item SET MUTE Switches on off alarm mute function Button to confirm save selected val...

Page 9: ...perature Use DTS 135 only with gel batteries in order to prevent them from thermal runaway in case of their buffer connection DTS 135 is connected to TS terminal see Figure 3 1 3 2 2 AU 106 AU 206 ensures visual and sound signaling in alarm mode AU 106 AU 206 is used when charger is placed beyond line of sight where the vessel is typically controlled from the units also ensure alarm in case of cha...

Page 10: ... Forced connection of SB to load circuit is carried out by closing contacts of Forced start key terminal see Figure 3 Use Forced start key together with the Product operation mode 1 see 2 3 1 and switched connection type see Figure 5 Note If forced SB connection was activated SB deep discharge protection is switched off not depending on the selected operation mode ...

Page 11: ...n see 2 3 7 Enable disable this function in the Product menu see 2 3 2 Selected type of connection direct or switched as well as switching of connec tion type may lead to the limited use of some functions or change the Product s opera tion Note Voltage of the Product Output 12 24 VDC terminal see Figures 3 6 is directly connected to voltage of SB connected to Product BATTERY terminal see Figures 3...

Page 12: ...e load i e in buffer mode because the load connected to SB circuit may be limited in power output by the Product e g in case of SC in SB circuit or in case of high drop in charge voltage in case of deeply discharged SB connection To provide reliable power supply power the load from separate PSU see Figure 6 Figure 6 Load connection using separate PSU ...

Page 13: ...coating dam age Abrasive cloth 0 06 х 0 06 m To polish surfaces of the Product in case of paint coating dam age 1 5 MARKING AND SEALING The Product has a nameplate indicating name serial number date of manufac turing weight protection degree input voltage charge voltage charge current and max output power The sealing of the Product is not provided 1 6 PACKAGING At the time of delivery the Product ...

Page 14: ...Before connecting the Product shall be switched off and have a proper grounding While using the Product the staff shall follow The technical rules for operation of electric installation and Safety rules for operation of electric installation while testing electrical circuits and insulation resistance 2 2 2 Visual check procedure Before switching the Product on observe visually integrity and initia...

Page 15: ...t disconnects SB cir cuit load from SB external signaling units AU 106 AU 206 and BPC 136 and then disconnects itself As the Product shuts off completely integrated alarm is not activat ed Note connect AU 106 AU 206 power directly to SB or separate PSU if AU 106 AU 206 are used together with the Product in this mode Operation mode 2 in case of power failure the Product is still connected to SB pow...

Page 16: ... powered from SB 2 SB discharge is not controlled display of current voltage is available 3 Integrated alarm is active Not active Switched 1 1 The Product is disconnected from SB circuit 2 SB is disconnected from load 3 Integrated alarm is not active Not active 2 1 The Product is powered from SB 2 SB discharge is controlled display of present voltage and current is available 3 Integrated alarm is ...

Page 17: ...ithin the range 9 30 V Operation mode Pdd To activate SB deep discharge protection To switch on ON To switch off OFF 2 3 3 Protection The Product ensures the following protection a Inductive capacitive filters built in ensure protection against transient pro cesses in power circuit The filters suppress interference in power circuit ensuring unin terruptible operation b Electronic lock of power out...

Page 18: ... voltage and current to pre vent SB from heating Alarm is not activated because charge parameters are changed in dynamic mode e Order of power phase connection is not essential the Product will operate without malfunctions at any order This type of protection is not supported by alarm and applied only to CH 105 type 2 3 4 AU 106 AU 206 or BPC 136 connection To ensure alarm signaling use AU 106 AU ...

Page 19: ...tatus and record it in the non volatile memory CAUTION Observe 2 3 1 before switching on SB deep discharge protection 2 3 6 Display of current SB temperature The Product may display temperature of rechargeable SB SB heating is con trolled by DTS 135 which is fastened directly on SB To activate this function In standard operation mode press the left LCD displays character t the right one current SB...

Page 20: ...ss SELECT button on the casing they will start dis playing within 3 sec In case of main power recovery energy saving mode is switched off 2 3 9 Recommendations on charge current values To recharge SB set the current values in compliance with the Manufacturer s recommendations factory parameters given in SB certificate If for any reason it is impossible the Manufacturer recommends to set charge cur...

Page 21: ...used without DTS 135 control the SB temperature during first 24 hours after setting recommended charge voltage in case of obvious overheating de crease the set current and charge values unless you find the optimal thermal regime DTS 135 installation is mandatory for gel batteries having buffer connection when load is powered directly from SB PSU is absent CAUTION The manufacturer highly recommends...

Page 22: ...al TS ТS 1 and ТS 2 shall be provided by the staff on the running equipment 3 2 SAFETY FEATURES While maintaining the TS observe Ошибка Источник ссылки не найден 3 3 MAINTENANCE ROUTINE List of works by TS types is represented in Table Maintenance routine proce dure is given in CL represented in Tables 9 12 The list of works for all types of TS is given in Table 4 Table 8 List of works by TS types...

Page 23: ...at connectors and attaching screws are fas tened tight provide further fastening if needed 2 check the cable integrity mechanical damage shall be absent within visibility 1 person 5 minutes Table 10 CL 2 Operability check of the Product To be done Routine Man hours per 1 Product Check the Product s operability 1 switch the power on 2 make sure that power On Off button backlight is glowing green 1 ...

Page 24: ...e of represervation 2 years from the Manufacturer s commissioning The represervation is done in heated rooms in the same order as the preserva tion The represerved Product SPTA kit and documents are placed in package The time of storage 2 years The represervation is done in heated rooms in the same order as the preserva tion The represerved Product and documents are placed in package ...

Page 25: ...amaged parts boards modules is PROHIBITED if power sup ply of the repaired unit is on Installation aligning and repair works are PROHIBITED in the room where less than 2 people are present 4 3 CURRENT REPAIR The list of malfunctions that can be eliminated by own employees is represented in Tablе 13 Table 13 The list of possible malfunctions and troubleshooting Malfunction Possible reasons To be do...

Page 26: ...ct shows zero voltage without connected SB Connect SB to the Product supply volt age to SB connection terminals The Product LCD show zero SB is not connected to the product Connect SB to the Product Reverse polarity connec tion of SB and the Product Change the polarity Digital indicators do not operate Indication board to central board flat cable is not con nected or disconnected Connect the tail ...

Page 27: ...ns 5 40 С with the concentration of dust oil moisture and aggressive impurities in the air within the required limits for the working areas of production facilities After storage or transportation of the device below 10 С it must be un packed only in heated premises and left in normal climate conditions for 12 hours be forehand ...

Page 28: ...tation in sealed and heated compartments sea transportation in dry service premises The Product must be transported in compliance with transportation rules applica ble for each means of transport During loading unloading operations and transportation the requirements indi cated on warning labels on the boxes packaging must be observed and no impacts are permitted since they can affect the safety a...

Page 29: ... further disposal Proper disposal of Product components allows avoiding possible negative envi ronmental and health impacts and it also allows for proper restoration of components with substantial energy and resources saving During operation and upon completion of its service life the equipment is not hazardous for health and environment This unit must be disposed according to the rules applied to...

Page 30: ...Automatic battery chargers CH 105 CH 105 24 29 APPENDIX А MANDATORY OUTLINE AND INSTALLATION DIMENSIONS Figure А 1 CH 105 CH 105 24 outline and installation dimensions ...

Page 31: ...ine and installation dimensions Description Ensures alarm signaling light and sound sig nals Features Sound alarm mute Technical specifications rated input voltage 24 V DC max power consumption 2 W max consumption current on input Relay 5 mA operating temperature 15 С 55 С Protection degree IP22 weight 0 42 kg Mounting type console wall ...

Page 32: ... dimensions Description Ensures alarm signaling light and sound signals Features Sound alarm mute Technical specifications rated input voltage 24 V DC max power consumption 3 W max consumption current on in put Relay 15 mA operating temperature 15 С 55 С Protection degree IP22 weight 0 66 kg Mounting type console wall ...

Page 33: ...naling Features sound alarm mute control over two automatic chargers integrated function lamp test mode to test operability of sound alarm and indication digital and analog interface support Technical specifications rated input voltage 24 V DC power consumption 3 W analog channel measurement accuracy current 0 01 А voltage 0 01 V operating temperature 15 С 55 С limiting temperature 55 С 70 С Prote...

Page 34: ...ge repeats charger alarms with sound and light signaling Features sound alarm mute control over two automatic chargers integrated function lamp test mode to test operability of sound alarm and indication digital and analog interface support Technical specifications rated input voltage 24 V DC power consumption 3 W operating temperature 15 С 55 С limiting temperature 55 С 70 С Protection degree IP2...

Page 35: ...ature and transmits received data by digital channel of one wire type Features digital delivered with standard 3 m cable Technical specifications input voltage 3 0 5 5 V DC max power consumption 0 1 W measurement error 0 5 С measurement range 55 С 125 С Protection degree IP44 weight 0 12 kg Mounting type fastened to SB casing using glue or tape ...