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QUICK-FILL SYSTEM OPERATION

The Quick-Fill System may be used for transfill operations
as described in this manual. Standard operating proce-
dures should be developed for use of the Quick-Fill
System, unless using a 3000psi URC Assembly. The
3000psi URC Assembly cannot be used with Quick-Fill
system.

The 3000psi Operating System is NOT compatible with
a 2216psi SCBA Cylinder. Failure to follow the above
warnings may result in serious personal injury or
death.

DO NOT use the Quick-Fill System with 3000psig cylin-
ders. Failure to follow the above warnings may result
in serious personal injury or death.

An air mask using the 3000psig URC Assembly with-
out Quick-Fill System can receive (be a Receiver)
cylinder pressure through the 3000psig URC
Assembly. Do not use air mask with Quick-Fill System
and 3000psig URC Assembly on the same air mask.
Air mask with Quick-Fill System and 3000psig URC
Assembly on same air mask will not allow the relief
valve in the 3000psig URC Assembly to open as
designed. Failure to follow the above warnings may
result in serious personal injury or death.

The Quick-Fill System is not to be used as a "Buddy
Breather" such that two (2) users are sharing the air
supplied by one (1) approved SCBA cylinder simulta-
neously; doing so will void NIOSH approval. Failure to
follow the above warnings may result in serious per-
sonal injury or death.

The Quick-Fill System must be used only by qualified,
trained personnel who have carefully read and understood
these instructions, cautions, and warnings. NIOSH
approvals of SCBA from MSA are maintained while trans-
filling air ONLY if appropriate Quick-Fill System hose
assemblies from MSA are used. Quick-Fill System hose
assemblies and fittings are rated for a maximum working
pressure of 4500psig.

NIOSH approval is maintained only when using the follow-
ing hose assemblies:
485331, 802687, 802688, 802689, 802690, and 48332, for
filling cylinders in IDLH atmospheres.

For transfilling operations using the Quick-Fill System,
do not use any transfilling hose assembly or fittings
other than those supplied by MSA specifically for the
Quick-Fill System. Use of any other transfilling hose
assembly and/or fitting may result in serious personal
injury or death, and will void NIOSH approval. Failure
to follow the above warnings may result in serious
personal injury or death.

DO NOT Transfill (be a Donor) using a 3000psi URC
Assembly. The 3000psi URC Assembly has a Check
Valve that does not allow cylinders to Transfill (be a
Donor). Using the 3000psi URC Assembly to fill cylin-
ders, the cylinder can only be filled to 2216psig. If the
pressure exceeds 2216psig a relief valve in the URC
Assembly will vent at approximately 2525psig or as
low as 2400psig. A 3000psig cylinder can only be filled
to 3000psig by using a secondary air source; the
3000psi URC Assembly cannot be used for filling a
3000psig Cylinder. Failure to follow the above warn-
ings may result in serious personal injury or death.

DO NOT lubricate the Quick-Fill fittings. Do not permit
oil, grease, or other contaminants to come in contact
with the Quick-Fill fittings. The Quick-Fill hose assem-
blies and fittings are designed to be used with Quality
Verification Level (Grade) D or better air as defined by
ANSI/CGA G7.1. TRANSFILLING AIR FROM A SEC-
ONDARY AIR SOURCE. Failure to follow the above
warnings may result in serious personal injury or
death.

A secondary air source stores compressed breathing air
until needed to refill SCBA air cylinders. Secondary air
source pressure must be greater than air mask cylinder
pressure. Examples of air sources include: cascade air
cylinder refilling systems; high pressure compressor sys-
tems with a fixed reservoir; and an SCBA air cylinder
which is not installed on an SCBA.

DO NOT connect a Quick-Fill System equipped Low
Pressure SCBA to an unregulated secondary air
source with a pressure greater than 2216psig. The
Quick-Fill System equipped low pressure air mask is
rated for a maximum working pressure of 2216psig. As
an additional safety feature, the SCBA has a pressure
relief valve which automatically vents at 2525psig.
Failure to follow the above warnings may result in
serious personal injury or death.

17

TAL 709 (L) Rev. 4 - 10058881

Summary of Contents for ICM Tx

Page 1: ...Display System which integrates with the SCBA These instructions in addition to the instructions supplied with the SCBA must be carefully read and followed by all persons who use or maintain this prod...

Page 2: ...epiece Note The NightFighter Heads Up Display can only be used with an Ultra Elite Facepiece 2 The NightFighter Heads Up Display consists of three 3 separate assemblies Bracket assembly attached to an...

Page 3: ...nation of batteries from dif ferent manufacturers will affect the performance of unit and void the Intrinsic Safety Approval Intrinsically Safe Rating The NightFighter Heads Up Display System and ICM...

Page 4: ...4 TAL 709 L Rev 4 10058881 NOTES...

Page 5: ...he facepiece which displays the air cylinder pressure in one quarter cylinder increments by an LED light pattern See chart 1 Assembly of Receiver to Facepiece Bracket With the facepiece laying on its...

Page 6: ...6 TAL 709 L Rev 4 10058881 NOTES...

Page 7: ...m the unit o The center lighted ALARM button green red acti vates the full alarm mode with or without air pres sure o The top MODE button green will refresh the receiv er display set the receiver to c...

Page 8: ...8 TAL 709 L Rev 4 10058881 NOTES...

Page 9: ...Pressure Full Alarm with or without Pressure Deactivation of Full Alarm Deactivation of PreAlarm with Shake or move Unit Low Battery Thermal Alarm Activation see Thermal Alarm Activation Curve Redunda...

Page 10: ...trinsic Safety Approval is void Failure to follow this warning can result in serious personal injury or death Before using the ID tag inspect for damage or cracks in the case If damage is found discar...

Page 11: ...he bypass valve on the second stage regulator to bleed off pressure until the ICM Tx Unit pressure reading drops below the following values a 530psig approximately 2216psi system b 750psig approximate...

Page 12: ...NOTES 12 TAL 709 L Rev 4 10058881...

Page 13: ...injury or death Actual time remaining may be less than the calculated time displayed Increases in breathing rate may reduce remaining time more than expected Use time indica tor as general guide only...

Page 14: ...sure to tighten the battery cover screws enough to provide adequate compression on the battery cover gasket to prevent dirt and moisture from entering the battery compart ment A torque of 6 in lbs is...

Page 15: ...for missing screws or loose covers c Check for signs of leaking covers or water retention in the case d Check rubber cover for damage e Check for damaged or missing buttons on the unit f Check for any...

Page 16: ...cover 4 Before replacing the battery cover be sure that the rubber cover on the ICM Tx Unit is properly engaged with the plastic housing The rubber cover has barbs that hold it firmly against the plas...

Page 17: ...transfilling hose assembly or fittings other than those supplied by MSA specifically for the Quick Fill System Use of any other transfilling hose assembly and or fitting may result in serious personal...

Page 18: ...System hose to the SCBA c Remove the rubber dust cap from the male inlet fit ting on the SCBA Be sure that the cylinder valve is fully opened d Remove the rubber dust cap from the female fitting on th...

Page 19: ...he male Quick Fill System fitting d Push the female fittings on to the male fittings until they click in place Pull on the hose to be sure it snapped in place If serious leakage is noticed from either...

Page 20: ...NOTES 20 TAL 709 L Rev 4 10058881...

Page 21: ...emblies 485331 802687 802688 802689 802690 and 48332 for filling cylinders in IDLH atmospheres DO NOT Transfill be a Donor using a 3000psi URC Assembly The 3000psi URC Assembly has a check valve that...

Page 22: ...either female fitting or along the hose depressurize the hose and correct the prob lem Such leakage can result in increased fill time 2 To attach the Quick Fill System hose to the URC Assembly a Remo...

Page 23: ...c Quickly replace the protective dust cap on the URC Assembly male regulator fitting This will form a redundant seal d Open the cylinder valve and return to fresh air immediately The dust cover preven...

Page 24: ...eration and instructions manual PN 10023638 for additional war ranty information For a copy of the complete warranty or for information on submitting a warranty claim write to MSA Customer Service Dep...

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