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SECTION 1:  IMPORTANT SAFE OPERATION PRACTICES

WARNING:

This symbol points out important safety instructions which, if not followed, could 

endanger the personal safety and/or property of yourself and others. Read and follow all instructions in 
this manual before attempting to operate this machine. Failure to comply with these instructions may 
result in personal injury. When you see this symbol - heed its warning.

WARNING: Engine Exhaust, some of its constituents, and certain vehicle 
components contain or emit chemicals known to State of California to cause cancer 
and birth defects or other reproductive harm.

DANGER

:

 This machine was built to be operated according to the rules for safe operation in this 

manual. As with any type of power equipment, carelessness or error on the part of the operator can 
result in serious injury. This machine is capable of amputating hands and feet and throwing objects. 
Failure to observe the following safety instructions could result in serious injury or death.

General Operation

1.

Read this operator’s manual carefully in its entirety 
before attempting to assemble this machine. Read, 
understand, and follow all instructions on the machine 
and in the manual(s) before operation. Be completely 
familiar with the controls and the proper use of this 
machine before operating it. Keep this manual in a safe 
place for future and regular reference and for ordering 
replacement parts.

2.

This machine is a precision piece of power equipment, 
not a plaything. Therefore, exercise extreme caution at all 
times. Your unit has been designed to perform one job: to 
mow grass. Do not use it for any other purpose.

3.

Never allow children under 14 years old to operate this 
machine. Children 14 years old and over should read and 
understand the operation instructions and safety rules in 
this manual and should be trained and supervised by a 
parent. Only responsible individuals who are familiar with 
these rules of safe operation should be allowed to use 
this machine.

4.

Thoroughly inspect the area where the equipment is to 
be used. Remove all stones, sticks, wire, bones, toys and 
other foreign objects which could be tripped over or 
picked up and thrown by the blade. Thrown objects can 
cause serious personal injury. Plan your mowing pattern 
to avoid discharge of material toward roads, sidewalks, 
bystanders and the like. Also, avoid discharging material 
against a wall or obstruction which may cause 
discharged material to ricochet back toward the operator. 

5.

To help avoid blade contact or a thrown object injury, stay 
in the operator zone behind the handles and keep 
children, bystanders, helpers and pets at least 75 feet 
from the mower while it is in operation. Stop machine if 
anyone enters the area.

6.

Always wear safety glasses or safety goggles during 
operation and while performing an adjustment or repair to 
protect your eyes. Thrown objects which ricochet can 
cause serious injury to the eyes.

7.

Wear sturdy, rough-soled work shoes and close-fitting 
slacks and shirts. Shirts and pants that cover the arms 
and legs and steel-toed shoes are recommended. Never 

operate this machine in bare feet, sandals, slippery or 
light weight (e.g. canvas) shoes.

8.

Do not put hands or feet near rotating parts or under the 
cutting deck. Contact with the blade can amputate hands 
and feet.

9.

A missing or damaged discharge cover can cause blade 
contact or thrown object injuries.

10. Many injuries occur as a result of the mower being pulled 

over the foot during a fall caused by slipping or tripping. 
Do not hold on to the mower if you are falling; release the 
handle immediately. 

11. Never pull the mower back toward you while you are 

walking. If you must back the mower away from a wall or 
obstruction first look down and behind to avoid tripping 
and then follow these steps:

a.

Step back from the mower to fully extend your 
arms.

b.

Be sure you are well balanced with sure footing.

c.

Pull the mower back slowly, no more than half way 
toward you.

d.

Repeat these steps as needed.

12. Do not operate the mower while under the influence of 

alcohol or drugs.

13. Do not engage the self-propelled mechanism on units so 

equipped while starting engine.

14. The blade control handle is a safety device. Never 

attempt to bypass its operation. Doing so makes the 
safety device inoperative and may result in personal 
injury through contact with the rotating blade. The blade 
control handle must operate easily in both directions and 
automatically return to the disengaged position when 
released.

15. Never operate the mower in wet grass. Always be sure of 

your footing. A slip and fall can cause serious personal 
injury. If you feel you are losing your footing, release the 
blade control handle immediately and the blade will stop 
rotating within three seconds.

16. Mow only in daylight or in good artificial light. Walk, never 

run.

17. Stop the blade when crossing gravel drives, walks or 

roads.

Summary of Contents for 500 Thru 509

Page 1: ...22 Rotary Mowers Model Series 500 Thru 509 ...

Page 2: ...k help from the experts Choose from the options below Visit mtdproducts com for many useful suggestions Click on Customer Support button and you will get the four options reproduced here Click on the appropriate button and help is immediately available If you prefer to reach a Customer Support Representative please call 1 800 800 7310 The engine manufacturer is responsible for all engine related i...

Page 3: ...ke Also avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator 5 To help avoid blade contact or a thrown object injury stay in the operator zone behind the handles and keep children bystanders helpers and pets at least 75 feet from the mower while it is in operation Stop machine if anyone enters the area 6 Always wear safet...

Page 4: ... 1 Keep children out of the mowing area and under the watchful care of a responsible adult other than the operator 2 Be alert and turn mower off if a child enters the area 3 Before and while moving backwards look behind and down for small children 4 Use extreme care when approaching blind corners doorways shrubs trees or other objects that may obscure your vision of a child who may run into the mo...

Page 5: ...isconnect the spark plug wire and ground against the engine Thoroughly inspect the mower for any damage Repair the damage before starting and operating the mower 8 Never attempt to make a wheel or cutting height adjustment while the engine is running 9 Grass catcher components discharge cover and trail shield are subject to wear and damage which could expose moving parts or allow objects to be thr...

Page 6: ... N T I N G A 1 5 S L O P E WARNING Do not mow on inclines with a slope in excess of 15 degrees a rise of approximately 2 1 2 feet every 10 feet A riding mower could overturn and cause serious injury If operating a walk behind mower on such a slope it is extremely difficult to maintain your footing and you could slip resulting in serious injury Operate RIDING mowers up and down slopes never across ...

Page 7: ...r handle to raise the handle into the operating position Step 2 See Figure 2 Make certain the lower handle is seated securely into the handle bracket assemblies Figure 2 To secure the upper and lower handle tighten the wing nuts near the top of lower handle carriage bolts must be seated properly into the handle Tighten the wing nuts at the end of the lower handle to secure the handle to handle bra...

Page 8: ...st time Push the chute deflector up and towards the engine Holding the deflector in this position remove the retainer See Figure 8 Lower the chute deflector carefully to its operating position keeping your fingers out of the way Figure 8 WARNING The chute retainer must be removed and discarded before operating the mower Installing Mulching Baffle If your mower is equipped with the optional mulchin...

Page 9: ...ust the cutting height All four levers have to be at the same relative position to ensure an uniform cut See Figure 10 Engine Controls See the separate engine manual for the location and function of the controls on the engine Figure 10 Stopping Engine Release blade control handle to stop the engine and the blade Disconnect spark plug wire and ground it to a bolt on the engine WARNING Before using ...

Page 10: ...ng operation is an indication of damage The unit should be promptly inspected and repaired Mulching For effective mulching do not cut wet grass because it tends to stick to the underside of the deck preventing proper mulching of grass clippings New or thick grass may require a narrower cut The ground speed should be adjusted to the condition of the lawn If mowing has been delayed and the grass has...

Page 11: ... any kind of service work on the lawn mower Blade Control Handle Lubricate the pivot points on the blade control handle at least once a season with light oil The blade control must operate freely in both directions See Figure 13 Wheels Lubricate the wheels at least once a season with light oil or motor oil If the wheels are removed for any reason lubricate the surface of the pivot arm and inner su...

Page 12: ...tarting engine every time Service air cleaner every 25 hours under normal conditions Poor engine performance and flooding usually indicate that the air cleaner should be serviced To service the air cleaner refer to the separate engine manual packed with your unit Clean the engine periodically Remove dirt and debris with a cloth or brush Keep the cooling system blower housing area clean to permit p...

Page 13: ...erheats 1 Engine oil level low 2 Air flow restricted 3 Carburetor not adjusted properly 1 Fill crankcase with proper oil 2 Remove blower housing and clean 3 Adjust carburetor Idles poorly 1 Spark plug fouled faulty or gap too wide 2 Carburetor improperly adjusted 3 Dirty air cleaner 1 Reset gap to 030 or replace spark plug 2 Adjust carburetor 3 Clean air cleaner Excessive vibration 1 Cutting blade...

Page 14: ...14 ...

Page 15: ...ot Arm Assembly 23 748 0376C Blade Adapter 24 742 0742A 22 Mulching Blade 25 710 1044 Hex Cap Screw 3 8 24 x 1 5 26 736 0524A Blade Bell Support 27 738 1172 Shoulder Screw 3 8 16 x 302 28 736 0741 Bell Washer 760 ID x 1 25 OD 29 734 1988 Front Wheel Assembly 7 x 1 8 31 720 0426 Height Adjuster Knob 32 732 1026 Front Spring Lever 33 747 0710 Hinge Pin 34 732 1014 Torsion Spring 35 17032A Deflector ...

Page 16: ...aintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d MTD does not extend any warranty for products sold or exported outside of the United States its possessions and territories except those sold through MTD s authorized channels of export distribution e Re...

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