Table of Contents
1 Safety
1.1 Important provisions for all products
5
1.2 Personnel and organizational requirements
7
1.3 Safety regulations for startup and operation
8
1.4 Safety precautions when working on the
engine
9
1.5 Fire prevention and environmental
protection, fluids and lubricants, auxiliary
materials
12
1.6 Standards for safety notices in the text
14
2 Transport
2.1 Transportation
15
2.2 Lifting requirements
16
3 General Information
3.1 Engine side and cylinder designations
17
3.2 Engine layout
18
3.3 Sensors and actuators – Overview
20
4 Technical Data
4.1 Engine data 10V1600A60 / 10V1600A70,
US EPA Nonroad Tier 4 (40 CFR 1039),
emissions-optimized
25
4.2 Engine data 10V1600C60 / 10V1600C70,
US EPA Nonroad Tier 4 (40 CFR 1039),
emissions-optimized
29
4.3 Engine data 10V1600C60 / 10V1600C70,
US EPA Nonroad Tier 4 (40 CFR 1039)
compliant, emissions-optimized
33
4.4 Engine data 12V1600A50 / 12V1600A60 /
12V1600A70, US EPA Nonroad Tier 4 (40
CFR 1039), emissions-optimized
37
4.5 Engine data 12V1600C50 / 12V1600C60 /
12V1600C70, US EPA Nonroad Tier 4 (40
CFR 1039), emissions-optimized
41
4.6 Engine data 12V1600C50 / 12V1600C60 /
12V1600C70, US EPA Nonroad Tier 4 (40
CFR 1039) compliant, emissions-optimized
45
4.7 Firing order
49
4.8 Main engine dimensions
50
5 Operation
5.1 Putting the engine into operation after
scheduled out-of-service-period
51
5.2 Putting the engine into operation after
extended out-of-service periods (>3 months)
52
5.3 Starting the engine
53
5.4 Operational checks
54
5.5 Engine shutdown
55
5.6 After stopping the engine
56
5.7 Plant – Cleaning
57
6 Maintenance
6.1 Maintenance task reference table [QL1]
58
7 Troubleshooting
7.1 Troubleshooting
59
7.2 Engine Control Unit ECU9 – Fault messages
62
8 Task Description
8.1 Engine
96
8.1.1 Engine – Barring manually
96
8.1.2 Engine – Test run
97
8.2 Valve Drive
98
8.2.1 Valve clearance – Check and adjustment
98
8.2.2 Cylinder head cover – Removal and
installation
101
8.3 Fuel System
103
8.3.1 Fuel system – Venting
103
8.4 Fuel Filter
106
8.4.1 Fuel filter – Replacement
106
8.4.2 Fuel prefilter – Draining
108
8.4.3 Fuel prefilter – Filter element replacement
109
8.5 Air Filter
110
8.5.1 Air filter – Replacement
110
8.6 Air Intake
111
8.6.1 Service indicator – Check
111
8.7 Lube Oil System, Lube Oil Circuit
112
8.7.1 Engine oil level – Check
112
8.7.2 Engine oil – Change
113
8.8 Oil Filtration / Cooling
114
8.8.1 Engine oil filter – Replacement
114
8.9 Coolant Circuit, General, High-Temperature
Circuit
116
8.9.1 Engine coolant – Level check
116
8.9.2 Engine coolant – Change
117
8.9.3 Engine coolant – Draining
118
8.9.4 Engine coolant – Filling
120
8.9.5 Engine coolant pump – Relief bore check
122
MS150100/04E 2015-09
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