7.4.2 Injector – Removal and installation
Preconditions
☑
Engine is stopped and starting disabled.
Special tools, Material, Spare parts
Designation / Use
Part No.
Qty.
Press-fitting tool
F6790085
1
Puller
F6790636
1
Fuel suction device
F30378207
1
Torque wrench, 20-100 Nm
F30026582
1
Torque wrench, 0.5–5 Nm
0015384230
1
Ratchet adapter
F30027340
1
Plug-in open-end wrench, 19 mm
F30453236
1
Crowfoot wrench, 19 mm
F30027424
1
Ring socket, 22 mm
F30038494
1
Double box wrench
F30011450
1
Plug-in open-end wrench, 24 mm
F30453238
1
Assembly compound (Kluthe Hakuform 30-15)
X00067260
1
Engine oil
Sealing ring
(→ Spare Parts Catalog)
WARNING
Fuels are combustible and explosive.
Risk of fire and explosion!
• Avoid open flames, electrical sparks and ignition sources.
• Do not smoke.
• Wear protective clothing, protective gloves, and safety glasses / facial protection.
WARNING
Residual pressure in HP fuel system.
Risk of injury due to fuel escaping at high pressure!
• Energize the Engine Control Unit for around 30 s after emergency stop or engine stall.
• Wear protective gloves and goggles/safety mask.
• Slowly open straight unions.
WARNING
Internal tension and residual pressure in the HP fuel system.Parts can be ejected when loosening
them.
Risk of injury by ejected parts!
• Only use specified tools and devices.
• Wear goggles/facial protection.
WARNING
Gaseous or liquid diesel fuel is toxic.
Risk of lethal poisoning when inhaling or swallowing, risk of chemical burns of mucous
membranes or eyes!
Risk of cancer in case of skin contact, inhaling or swallowing!
• Do nit inhale gaseous or liquid diesel fuel.
• Wear protective gloves and safety glasses.
• After swallowing: immediately seek medical assistance, do not induce vomiting.
• After skin contact: instantly wash with water and soap.
100 | Task Description | MS150118/01E 2015-05
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