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MUELLER

® 

 

Shur Stop

TM

 Unit 68 PE Line Stopping System

Operating Instructions

10

11

33. Perform the same operations on 

the second fitting and install the by-

pass between the two machines. 
Equalize the pressure (

O.

) of the first 

slide gate valve. For this operation 

rotate the knob that controls 

equalizing valve counter-clockwise 

until it stops.

34. Open the slide gate valve.
35. Open the machine by-pass.
36. Open the machine by-pass 

located on the second stopping 

machine.
37. Purge the air in the by-pass 

through the drain valve located on 

the downstream stopping machine.
38. Open the second slide gate 

valve without acting on the internal 

pressure equalizer, as pressure is 

already equal above and below the 

gate.
39. Ensure the proper operation of 

the by-pass and check for leaks. 

Q.

No. 1

No. 2

O.

   

Pin

Equalization Valve

Counter

Clockwise

       CAUTIoN: The plug should 

never be inserted and expanded 

on the upstream side.
41. 
Turn the ratchet handle 

clockwise and gradually expand the 

sealing ring of the stopper. During 

this operation slide the rod from top 

to bottom and vice versa to properly 

position the stopper in the pipe (

P.

). 

42. Expand the sealing ring to obtain 

a positive shut-off. DO NOT over-

tighten.
       CAUTIoN: The torque applied 

to the ratchet spanner should not 

exceed 48 ft-lb for the 6ʺ plug.
The torque applied to the ratchet 

spanner should not exceed 52 ft-lb 

for the 8ʺ plug.
43.
 If leakage occurs between the 

stopper bar and the sealing disk 

gradually tighten the Allen screws.
44. Repeat the same operations on 

the second stopper machine.
45. Purge remaining gas through 

No. 1 and No. 2 (

Q.

).  

46. Tighten the safety ring.

40. Leaving the safety ring loose, 

lower the stopper and position the 

long handle between the pins on 

the saftey ring. If this is difficult, 

repeat previous step. If necessary, 

add stopping bar weights to top of 

stopping machine in order to assist 

lower stopper into pipe. Take care to 

ensure the plug is at a 90° position 

with respect to the pipe axis. Once 

the hole has been passed, place the 

plug in the downstream direction.

P.

Long Handle

Short 

Handle

!

!

Summary of Contents for Shur Stop 68 PE

Page 1: ...rty damage 3 Safety goggles and other appropriate protective gear should be used Failure to do so could result in serious injury 4 Pressure test check for and repair leaks in all fittings and componen...

Page 2: ...e of 125psig Actual MAOP will be dependent on the operating pressure of the PE pipe This manual describes all operations including drilling stopping and completion plug insertion Basic Equipment Requi...

Page 3: ...260 7 64 194 5 90 150 4 33 110 57 3 26 5 1 4 8 13 00 330 9 76 248 7 59 193 5 62 143 100 0 45 41 4 1 4 1 Electrofusion Fitting Each fitting is composed of Electrofusion housing with metal bushing Comp...

Page 4: ...he valve is fitted with an internal pressure equalizer which allows easy opening when pressure varies between the upper and lower parts of the valve To open and close the valve turn the operating squa...

Page 5: ...ll be working It also allows inspection of the fittings internal threads and cleaning if necessary before installing completion plug Cleaning Inspection Machine H L W Bleed Valve Brush Rod Viewer insi...

Page 6: ...le to insert a sheet of paper between the fitting and the pipe 5 Perform the electrofusion referring to the technical data shown on page 3 and fitting barcode 6 Allow sufficient time for cooling 7 Tur...

Page 7: ...rbor A A1 3 Attach shell cutter to arbor B 4 Retract boring bar until shell cutter is fully inside machine housing G1 MUELLER Shur Stop TM Unit 68 PE Line Stopping System Operating Instructions 7 F F1...

Page 8: ...the bolts in a criss cross pattern Then turn the feed tube clockwise to lower the shell cutter until the pilot bit comes in contact with the pipe C CAUTION After each opening and closing of the valve...

Page 9: ...drilling machine 28 Carry out the cleaning operation using the cleaning inspection machine equiped with nylon wire brush M I Collar K Lever in Nuetral L Flexible Pipe M 29 Proceed with stopping operat...

Page 10: ...dle clockwise and gradually expand the sealing ring of the stopper During this operation slide the rod from top to bottom and vice versa to properly position the stopper in the pipe P 42 Expand the se...

Page 11: ...t the new connections R 49 Decompress the sealing ring of the stopper by operating counter clockwise on the ratchet handle until a hard stop and retract the stopper inside the stopping machine 50 Repe...

Page 12: ...open the equalization valve and then open the slide gate valve 7 Turn the feed screw clockwise and move the completion plug towards the fitting 8 Install the ratchet handle E 9 Fully tighten the compl...

Page 13: ...rings Replace the O rings Inadequate sealing of the stopper No lubrication performed on the With PURITY FG Spray or equivalent oblique walls of the sealing ring lubricate the angled walls of the seali...

Page 14: ...MUELLER Shur Stop TM Unit 68 PE Line Stopping System Notes 14...

Page 15: ...MUELLER Shur Stop TM Unit 68 PE Line Stopping System Notes 15...

Page 16: ...s document herein are the property of Mueller Co LLC its affiliates or other third parties Products marked with a section symbol are subject to patents or patent applications For details visit www mwp...

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