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4. Attach the inserting tool and plug 

onto the plug holder support and 

tighten the spring detents (

D.

). 

5. Lubricate the O-ring of the internal 

plug with PURITY-FG Spray or 

equivalent and retract the plug into 

the machine adapter.

MUELLER

® 

 

Shur Stop

TM

 Unit 68 PE Line Stopping System

Operating Instructions

12

Preparation of Drilling Machine 

To Insert Completion Plug
1. 
Attach completion plug holder 

support to the drilling machine shaft 

(

A. & A1.

). 

2. For the 6ʺ, screw the inserting 

tool onto the completion plug by 

alighing two of the four holes. 

Tighten the locking screws but 

do not tighten completely, leaving 

some minimal play between the two 

parts (

B.

). 

3. For 8ʺ, place the plug holder 

flange on the completion plug and 

attach it with the provided screws 

(

C.

).

6. Assemble the completion machine 

on the slide gate valve, open the 

equalization valve and then open the 

slide gate valve.
7. Turn the feed screw clockwise 

and move the completion plug 

towards the fitting.
8. Install the ratchet handle (

e.

).

9. Fully tighten the completion plug, 

taking care to SIMULTANEOUSLY 

turn both the ratchet and the lead 

screw clockwise.
10. Bleed any residual pressure 

off using the bleed valve (see 

point 28 on page 9) and check the 

completion plug for leaks.

11. Remove the ratchet 

and turn the feed screw 

of the machine counter-

clockwise until the shaft 

is released from the plug 

holder support.
12. Remove the 

completion machine, the 

slide gate valve and the 

plug holder support (

F.

).

13. Install the completion 

cap (

G.

).

A.

Plug holder 

support

A1.

Allen Screws 

D.

C.

Allen Key for tightening 

Allen Screws 

Plug Holder 

Flange

Screwdriver 

to tighten the 

M12 Spring 

Detents

Spring 

Detents

e.

3/4ʺ Ratchet 

Spanner  

G.

Closing Flange

F.

Internal Plug

Allen Key to 

Tighten Allen 

Screws   

B.

Allen Key with Round End for 

Tightening M8 Set Screws

Inserting Tool

Internal

Plug

Summary of Contents for Shur Stop 68 PE

Page 1: ...rty damage 3 Safety goggles and other appropriate protective gear should be used Failure to do so could result in serious injury 4 Pressure test check for and repair leaks in all fittings and componen...

Page 2: ...e of 125psig Actual MAOP will be dependent on the operating pressure of the PE pipe This manual describes all operations including drilling stopping and completion plug insertion Basic Equipment Requi...

Page 3: ...260 7 64 194 5 90 150 4 33 110 57 3 26 5 1 4 8 13 00 330 9 76 248 7 59 193 5 62 143 100 0 45 41 4 1 4 1 Electrofusion Fitting Each fitting is composed of Electrofusion housing with metal bushing Comp...

Page 4: ...he valve is fitted with an internal pressure equalizer which allows easy opening when pressure varies between the upper and lower parts of the valve To open and close the valve turn the operating squa...

Page 5: ...ll be working It also allows inspection of the fittings internal threads and cleaning if necessary before installing completion plug Cleaning Inspection Machine H L W Bleed Valve Brush Rod Viewer insi...

Page 6: ...le to insert a sheet of paper between the fitting and the pipe 5 Perform the electrofusion referring to the technical data shown on page 3 and fitting barcode 6 Allow sufficient time for cooling 7 Tur...

Page 7: ...rbor A A1 3 Attach shell cutter to arbor B 4 Retract boring bar until shell cutter is fully inside machine housing G1 MUELLER Shur Stop TM Unit 68 PE Line Stopping System Operating Instructions 7 F F1...

Page 8: ...the bolts in a criss cross pattern Then turn the feed tube clockwise to lower the shell cutter until the pilot bit comes in contact with the pipe C CAUTION After each opening and closing of the valve...

Page 9: ...drilling machine 28 Carry out the cleaning operation using the cleaning inspection machine equiped with nylon wire brush M I Collar K Lever in Nuetral L Flexible Pipe M 29 Proceed with stopping operat...

Page 10: ...dle clockwise and gradually expand the sealing ring of the stopper During this operation slide the rod from top to bottom and vice versa to properly position the stopper in the pipe P 42 Expand the se...

Page 11: ...t the new connections R 49 Decompress the sealing ring of the stopper by operating counter clockwise on the ratchet handle until a hard stop and retract the stopper inside the stopping machine 50 Repe...

Page 12: ...open the equalization valve and then open the slide gate valve 7 Turn the feed screw clockwise and move the completion plug towards the fitting 8 Install the ratchet handle E 9 Fully tighten the compl...

Page 13: ...rings Replace the O rings Inadequate sealing of the stopper No lubrication performed on the With PURITY FG Spray or equivalent oblique walls of the sealing ring lubricate the angled walls of the seali...

Page 14: ...MUELLER Shur Stop TM Unit 68 PE Line Stopping System Notes 14...

Page 15: ...MUELLER Shur Stop TM Unit 68 PE Line Stopping System Notes 15...

Page 16: ...s document herein are the property of Mueller Co LLC its affiliates or other third parties Products marked with a section symbol are subject to patents or patent applications For details visit www mwp...

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