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MUELLER

® 

 

Shur Stop

TM

 Unit 812 PE Line Stopping System

Operating Instructions

9

14. Use the removable handle, 

turning it clockwise to begin drilling 

(

h.

)

15. When the removable handle 

comes into contact with the guiding 

column insert the second handle 

into the previous openings and 

simultaneously slide out the first one. 

Continue in this way until the drilling 

is complete.                                         
16. When the cutter shell makes 

contact with the pipe, turn off the 

hydraulic operator and stop drilling.
17. Loosen the knob on the 

graduated scale. 
18. Turn the graduated scale 90° 

clockwise.

19. Then turn the knob on the 

graduated scale until it is tight (

i.

)

20. Loosen the collar using the knob.
21. Move the collar down to bring 

the lower part (indicated by the tip 

of the arrow) in correspondence to 

the line below the diameter of the 

pipe on which the operation is being 

carried out (

J.

). 

22. Loosen the knob on the 

graduated scale, turn the graduated 

scale 90° counter-clockwise and 

then tighten the knob (

K.

).

J.

Collar

23. Open the oil flow and begin 

drilling again, until the pipe coupon 

detaches. The location of the collar 

indicates the farthest travel the 

machine can be operated safely, 

without contacting the bottom of the 

pipe. 
24. Return the hydraulic distributor 

lever to the neutral position (

L.

)

25. Turn off the hydraulic power and 

turn off the hydraulic control unit. 
26. Remove the removable handle.
27. Turn the feed screw counter-

clockwise until the shell cutter is 

inside of the drilling bell.
28. Close the slide gate valve.
29. Attach relief piping (

M.

). 

30. Purge the residual pressure 

above the closed gate a suitable 

distance from possible sources of 

ignition.
31. 
Remove hoses from the 

hydraulic control unit and operator. 
32. Remove the drilling machine.

M.

Flexible Pipe

Bleed Valve

L.

Lever in 

Neutral

K.

Graduated

Scale

Knob

i.

Collar

Graduated

Scale

Knob

h.

Advancement 

of the shell  

cutter, 

adjusted using 

the removable 

handle

Summary of Contents for ShurStop 812 PE

Page 1: ...ty damage 3 Safety goggles and other appropriate protective gear should be used Failure to do so could result in serious injury 4 Pressure test check for and repair leaks in all fittings and component...

Page 2: ...re of 125psig Actual MAOP will be dependent on the operating pressure of the PE pipe This manual describes all operations including drilling stopping and completion plug insertion Basic Equipment Requ...

Page 3: ...ectrofusion housing with metal bushing Completion plug with two O rings Completion cap with one O ring NOTE These fittings are compatible with any universal processor available on the market equipped...

Page 4: ...he valve is fitted with an internal pressure equalizer which allows easy opening when pressure varies between the upper and lower parts of the valve To open and close the valve turn the operating squa...

Page 5: ...ll be working It also allows inspection of the fittings internal threads and cleaning if necessary before installing completion plug Cleaning Inspection machine H L W Bleed Valve Brush Rod Viewer insi...

Page 6: ...until the pipe holder is in contact with the pipe D D1 CAUTION The best compression is the one where it is impossible to insert a sheet of paper between the fitting and the pipe 5 Perform the electro...

Page 7: ...ur Stop TM Unit 812 PE Line Stopping System Operating Instructions 7 G PE Pipe 8 12 20 Vent Fitting H Combined Wrench A1 A Pilot Bit Allen Key for tightening B Shell Cutter Adjustment Flange Eyebolt S...

Page 8: ...13 Insert the removable handle in the drilling machine 5 Lift and position the drilling machine onto the slide gate valve in the open position Tighten the bolts in a criss cross fashion C CAUTION Afte...

Page 9: ...d out J 22 Loosen the knob on the graduated scale turn the graduated scale 90 counter clockwise and then tighten the knob K J Collar 23 Open the oil flow and begin drilling again until the pipe coupon...

Page 10: ...gate valve without acting on the internal pressure equalizer as pressure is already equal above and below the gate 44 Ensure the proper operation of the bypass and check for leaks 45 Leaving the safet...

Page 11: ...out of the vent No 2 close the respective gate valve letting the gas equalize pressure It is now possible to test the new connections T 54 Decompress the sealing ring of the stopper by operating coun...

Page 12: ...d check the completion plug for leaks MUELLER Shur Stop TM Unit 812 PE Line Stopping System Operating Instructions 12 Preparation of Drilling Machine To Insert Completion Plug 1 Attach completion plug...

Page 13: ...nspection cleaning machine Inadequate sealing of the Insufficient tightening of the screws sealing disk of the flange that compresses the Tighten the screws slightly sealing disk Inadequate sealing of...

Page 14: ...MUELLER Shur Stop TM Unit 812 PE Line Stopping System Notes 14...

Page 15: ...MUELLER Shur Stop TM Unit 812 PE Line Stopping System Notes 15...

Page 16: ...s document herein are the property of Mueller Co LLC its affiliates or other third parties Products marked with a section symbol are subject to patents or patent applications For details visit www mwp...

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