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8

Installation of Tandem Stems

Some gates have wide openings 
with relatively short gate heights. 
When the installation drawings 
show tandem lifts, install each lift 
in accordance with the preceding 
steps 1 – 5. After each lift has 
been installed and each stem is 
connected to the gate slide at 
the bottom and the lift at the top, 
proceed as follows:

1.

 Turn the input shaft of each lift 

in the direction to open the gate 
until each stem makes firm contact 
with the top of its connection on 
the gate slide.

2.

 Place a level on the top of the 

gate slide and move one stem or 
the other of the gate up or down 
until the slide is completely level.

3.

 A tandem interconnecting shaft 

is furnished to connect the two lifts 
and cause them to act in unison 
for raising or lowering the gate. 
Loosen the fasteners on one of 
the jaws of the flexible coupling 
and slide it toward the center of 
the shaft until the shaft can be 
connected between the two lifts. 
Complete the connection and 
retighten all fasteners.

4.

 Move the gate slide up and 

down by turning the input shaft 
of one lift. Ensure the gate is 
installed with its top level and that 
the gate is moving freely.

5.

 Complete the installation of 

any stem guides, lubricate the 
stem, adjust the stop nuts, etc, as 
described in the preceding steps 
1 – 9 in the section entitled Lift 
Installation and Adjustment of 
Stem Guides for gates not self-
contained.

Gate Adjustment

This gate is equipped with low-
friction polyethylene (UHMWPE) 
seats and guides. The seats 
rest on a neoprene (rubber) pad 
for cushioned gasketing to the 
frame. Sealing at the side is 
accomplished by pinching the 
seal lips against the slide plate 
using the compression of the 
rubber gasket pad. Top horizontal 
member seal (and also bottom, if 
seals are 4-sided) are loaded by 
the compression pad and assisted 
with ensured hook-type wedges 
on medium and larger width gates 
(Fig. A & J).

This gate has been factory 
adjusted. However, if the shake-
proof nuts have been loosened, 
readjustment may be required.

Visual Tightness of the Seat 
against the Side

No light should be visible through 
the seat or measurable gaps 
between the slide plate and the 
seat. A .004" gauge may be 
used to check the seat gap as a 
starting point; however, the best 
test and proof of performance 
is an unseating hydrostatic 
test. This gate is required to 
comply with AWWA C561 leakage 
specifications.

HG561 FABRICATED SLIDE GATE

Installation

9

J.

Gate Frame

Grout

Anchor

Slide Plate

SIDE VIEW OF BOTTOM SECTION SHOWING SEAL ARRANGEMENT

Wedge Adjustment Bolt

Adjusting Nut

Top Nut

UHMW 

Polymer 

Seal

Neoprene Load Pad

Cast Stainless Steel Wedge

Summary of Contents for HYDRO GATE HG561

Page 1: ...ion is critical to satisfactory operation We assume no liability expressed or implied for interpretation of the contents of this manual If you have any questions concerning the interpretation of the contents of this manual or installation procedures in general you should contact the Hydro Gate facility in Colorado We expressly disclaim all liability expressed or implied for faulty installation of ...

Page 2: ...r area Special Tools Special tools are not required to operate and or maintain the heavy items during placement of equipment Wear proper personal protective equipment PPE and clothing when working on or around gates e g hard hats heavy boots safety glasses and breathing apparatus if necessary NEVER place bodily obstructions in the path of moving parts When operating gates and accessories stand cle...

Page 3: ... with some twist warp non flat conditions The larger the gate the more out of plane conditions can be tolerated Consult factory for extreme limits Mounting the Gate on Concrete Surface with Adhesive Type Stud Anchors 1 Use only adhesive type or epoxy grouted studs Mechanical wedge studs are not recommended and gate performance cannot be guaranteed with wedge type studs We usually furnish the all t...

Page 4: ...nuts are tight and hold the frame stable Wall Thimble Installation 1 Place the wall thimble in the correct position in the forms and block it in this position The top centerline of the thimble is stamped on its flange face The bottom centerline is also marked 2 Plumb the front face of the thimble using the marks indicating top and bottom centerline This face should be plumbed with respect to final...

Page 5: ...tening is not required 7 Check the squeeze out of mastic on the inside and outside of the flange and clean off excess No squeeze out indicates insufficient mastic and likelihood of future leak 8 Allow sufficient cure time of mastic before applying water pressure to the gate see manufacturer instructions Installation Of Flush Bottom Closure Gates Gates that are to be installed with bottom frame mem...

Page 6: ...Double check the installation drawings to ensure that the stem guide collars are in the correct locations Join together with splices as provided Fig F Note Insert all bolts or keys in each stem splice immediately after sections are installed and aligned to prevent one section disconnecting from another when the gate is operated 9 Immediately before lowering the lift over the threaded portion of th...

Page 7: ...in tension Check the stem to be certain it is straight Tighten the nuts on the studs through the stem guide brackets center the stem guide collars around the stem and tighten the assembly bolts holding the collars in position on the brackets 8 Move the gate to its fully opened position and check the position of the stems If the stem is being deflected by the collars a stem alignment problem exists...

Page 8: ... lubricate the stem adjust the stop nuts etc as described in the preceding steps 1 9 in the section entitled Lift Installation and Adjustment of Stem Guides for gates not self contained Gate Adjustment This gate is equipped with low friction polyethylene UHMWPE seats and guides The seats rest on a neoprene rubber pad for cushioned gasketing to the frame Sealing at the side is accomplished by pinch...

Page 9: ...ion opposite of the Open indicator until the stop nut on the stem is 1 8 to 1 16 from the top of the lift see installation instructions When the top of the stem is equal in height to the bottom zero height indicator the gate is considered to be FULL CLOSED and should not be closed further Should the gate or stop nut require adjustment refer to the appropriate section of the Installation Operation ...

Page 10: ...pleted and becomes contaminated it should be cleaned and replenished When excess dried grease or other foreign material is carried into the threads of the lift nut extremely hard operation will result If serious binding occurs the only way to correct it is to remove the threaded stem from the lift nut and clean the thread interior If this foreign material is not cleaned from the interior threads o...

Page 11: ...ailable pipe thread sealants containing Teflon from us In those cases where equipment operation or downtime is critical and the gate is operated extremely often a spare lift nut may be pertinent to have on hand For potable water treatment plants we recommends using a vegetable based lubricant such as Lubriplate Super FML 2 Rocol Foodlube Multi Paste European product Petro Canada Purity FG Activity...

Page 12: ...ch at the center then one corner or the other has been pulled back considerably from the plane To repair this faulty installation it is necessary to loosen bolts push the frame out as required and align it before tightening or regrouting Dirty Seating Faces Excess leakage can also be caused by foreign material on seating faces of the gate frame or slide Check for drops of paint cement runs on seat...

Page 13: ...ations the stem will be installed in the vertical position A carpenter s level can be used to verify that it is in vertical plane in both directions Check for binding through individual stem guides Check the pedestal to ensure it is vertical in both directions and the a flat and level base for the gate above 5 Wall thimbles may be stored similar to above They may be stored with machined flange fac...

Page 14: ... Stainless Steel 4 16 3 8 x 1 1 4 F H Screw Stainless Steel 7 6 10 8 1 14 15 16 7 3 13 2 11 4 12 9 5 SPARE PARTS How To Order Replacement Or Spare Parts Parts may be ordered from your local Hydro Gate representative or direct from us Please have the following information 1 Hydro Gate sales information found on the blue anodized tag located on the gate lift or pedestal 2 The item and or tag number ...

Page 15: ...ng 2 3 Keeper 1 4 ID Tag 1 5 Zerk Fitting 1 6 Pedestal 1 7 11 5 8 x 2 1 2 Hex Head Screw 2 8 5 8 Flat Washer 2 9 5 8 Lock Washer 2 10 11 5 8 Hex Nut 2 11 18 Ø 24 Ø or 30 Ø Handwheel 1 12 13 1 2 Hex Nut 1 13 13 1 2 x 1 1 2 Square Head Screw 1 14 Stop Nut 1 15 16 3 8 x 3 8 Set Screw 2 16 Stem Cover 1 17 Stem Cap Cover 1 18 3 8 Flat Washer 2 19 16 3 8 Hex Nut 2 20 3 8 Ø U Bolt 1 ...

Page 16: ...ght 2019 Mueller Water Products Inc All Rights Reserved All Rights Reserved The trademarks logos and service marks displayed in this document are the property of Mueller Water Products Inc its affiliates or other third parties Products above marked with a section symbol are subject to patents or patent applications For details visit www mwppat com These products are intended for use in potable wat...

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