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VRC4500/5000 VERTICAL WINDLASS 

 OPERATION 

6

BOLT TORQUES

 

It is important that all bolts are tightened appropriately to ensure service reliability and structural integrity.  The 

following are suggested torque/preload values for the general bolt sizes found on Muir Windlasses.  Muir also 

recommends the use of thread locking compounds on threads to reduce loosening and corrosion. 

Bolt Tightening Torque and Pre Load 

Stainless Steel Class 70 

M8 

M10 

M12 

M16 

M20 

M24 

Tightening Torque (Nm) 

16.6 

35 

61.2 

152 

296.4 

512.8 

Pre Load (Nm) 

10.8 

17.2 

25 

46.6 

72.7 

104.8 

LOWERING THE ANCHOR 

It  is  important  that  the  windlass  operator  understands 
the  operation  and  safety  instructions  included  before 
controlling  the  equipment  supplied  to  ensure  safe, 
correct and efficient use. Always keep clear of running 
gear and chain when operating. 

The windlass can be powered up and down; this gives 
the  option  of  using  the  power  system  to  release  the 
anchor chain, or by releasing the clutch and controlling 
the chain release with the brake band. 

Before  attempting  to  lower  the  anchor  by  the  free 
wheel  method,  apply  the  brake,  ensure  the  gypsy  is 
disengaged  by  rotating  the  clutch  nut  in  an  anti 
clockwise  direction  until  the  dog  clutch  is  clear.  The 
chain  stopping  device  can  now  be  disengaged  (if 
fitted),  check  the  area  is  clear  then  proceed  to  lower 
the  chain  and  anchor  by  slowly  releasing  the  brake 
and  using  the  brake  to  control  the  rate  of  descent. 
Once the anchor is set at the required depth the brake 
must  be  tightened  and  the  chain  stopper  must  be 
engaged  to  take  the  load  off  the  windlass  while  at 
anchor. 

If  powering  down,  engage  the  clutch  drive  by  turning 
the hand wheel in a clockwise direction until the clutch 
is  engaged,  release  the  brake  band  by  turning  the 
handle anti-clockwise. 

When  using  the  brake,  it  is  first  necessary,  after 
ensuring  the  brake  is  applied  (turning  the  handle 
clockwise),  to  release  gypsy  drive  by  rotating  the 
windlass  clutch,  with  the  lever  handle,  anticlockwise. 
This applies to both cone and dog clutch. 

A  chain  stopping  device  must  be  fitted  forward  of  the 
windlass  to  take  the  mooring  load  off  the  windlass  as 
this  will  result  in  serious  damage  being  done  to  the 
winch. 

By slowly releasing the brake the fall of the anchor can 
be  controlled.  Once  the  anchor  is  set  at  the  required 
depth the gypsy pawl or chain lock ( if fitted) and brake 
band can be tightened. It is recommended that a chain 
lock  be  fitted  forward  of  the  windlass  to  take  the  load 

off  the  windlass  main  shaft.    Do  not  leave  the  anchor 
load directly on the running gear as this may result i8n 
serious damage to the drive gears. Always ensure the 
chain  lock  then  the  brake  band  takes  the  load  in  that 
order. 

If this is not possible use a snubber line forward of the 
windlass  to  take  loading  off  the  windlass.  Make  sure 
that the brake is fully engaged while at anchor. 

RETRIEVAL 

Before  lifting  the  anchor  ensure  the  clutch  and  brake 
are  fully  engaged  and  locked  into  position  before 
releasing chain securing device. Engage the clutch by 
tightening  the  clutch  top  (turn  the  lever  handle 
clockwise).  The  anchor  can  now  be  raised  by 
operating the control. 

Clutch Operation 

To  ensure  correct  engaging  of  the  dog  clutch  is  as 
follows: 

1.  Ensure  the  four  drives  are  aligned  correctly 

and  will  not  contact  when  the  clutch  is 
engaged. This can be done in two ways: 

-By  utilizing  the  controls  to  inch  the  windlass,
or  by  using  the  brake  to  correctly  align  the
drive.

2.

Engage  the  drive  by  turning  the  clutch  nut
clockwise until they are fully engaged.

3.

Slowly slacken the brake to allow the gypsy to
rotate.  This  will  allow  the  faces  of  the  drive  to
contact and become fully engaged

4.

When  engaged  the  brake  may  be  slackened
fully and windlass operated.

The  above  functions  will  allow  the  drive  to  be 
successfully  engaged  to  operate  the  windlass  in  the 
recovery  operation  to  retrieve  the  chain.  Should  the 
windlass  be  required  to  lower  the  chain  the  above 
functions must be reversed.  

Summary of Contents for VRC4500

Page 1: ...ESIGNED MANUFACTURED AND SUPPLIED BY Muir Engineering Group Pty Ltd HEAD OFFICE 100 Browns Road Kingston 7050 Tasmania Australia Tel ITN L 61 3 AU 03 6229 0600 Fax ITN L 61 3 AU 03 6229 7030 Email info muir com au Web www muir com au T h e w o r l d p o w e r i n w i n d l a s s e s a n c h o r i n g s y s t e m s ...

Page 2: ...IPTIONS Line Type Gearbox Description Motor Description SECTION 3 WINDLASS INSTALLATIONS Installation Operation Safety Maintenance Lubrication Bolt Torque Settings SECTION 4 APPENDIXES Motor Specifications Gearbox specifications Exploded general layout drawings Warranty ...

Page 3: ... The brake band controls the run of the anchor and chain The capstan is keyed directly to the drive shaft and the gypsy is driven by engaging the clutch All components are of bronze or stainless steel construction LINE 12 5mm U2 Kenters GEARBOX Manufacturer STM Description Single Stage 90 Degree Worm Wheel Gearbox Model RMI 110 F2 Ratio 70 1 MOTOR Manufacturer WEG Model 440V 4kW 3Ph 50Hz ITEM FEAT...

Page 4: ...st making sure to match the height of the chain from the gypsy Ideally this should line up with the chain after it has wrapped 180 degrees around the gypsy this angle of wrap should not be less than 140 degrees for the correct operation Refer to diagram in appendix for correct chain pipe and peeler setup If the windlass is to be mounted on a steel or alloy deck an insulator preferably some form of...

Page 5: ...ower or by the motor shaft to ensure windlass is free to rotate 7 Start the windlass with no load and ensure that direction of rotation is correct and check that windlass is operating with no undue noise or vibration 8 Continue running in the motor and gear drive for 30 minutes Re check gear drives oil level and grease points 9 If the torque limiter is present by the factory refer to gearbox infor...

Page 6: ...e clockwise to release gypsy drive by rotating the windlass clutch with the lever handle anticlockwise This applies to both cone and dog clutch A chain stopping device must be fitted forward of the windlass to take the mooring load off the windlass as this will result in serious damage being done to the winch By slowly releasing the brake the fall of the anchor can be controlled Once the anchor is...

Page 7: ...ctical to mark the chain in several positions approx 5 meter intervals from the anchor to alert the operator to the anchor position As the anchor breaks the water the control should be released and the windlass inched until the anchor is in the stowed position Under no circumstances should the winch be operated if it is stalled or overloaded Never engage the clutch as the anchor is free falling us...

Page 8: ...r marine applications Greasing points for the various parts of the windlass are as follows 1 Brake band Grease nipples Located on each brake band lug to lubricate thread and shaft Apply 1 2 pumps to each NOTE Alternate design NO GREASE NIPPLES disassemble shaft grease shaft and brake band lugs reassemble 2 Base Grease nipple Located in the top flange of the base plate lubricates the rotation of th...

Page 9: ......

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