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M0701.docx  |  

Rev 1.5  |  Modified on 26/03/2021

 

|  © Remote Control Technologies Pty Ltd  

 

 

GENERAL SAFETY WARNINGS 

 

PERSONAL SAFETY 

 

■ 

Everyone is responsible for safety. 

■ 

The installer/service personnel should be trained and authorized to complete the required work. 

■ 

Ensure that the machine is safely isolated during installation and testing to protect all personnel. 

■ 

Complete all required risk assessments and job safety analysis (JSA) before commencing work. 

■ 

Observe all site specific and machine OEM procedures regarding the following: 

–  working at heights 

 

–  working in heat 
–  working in confined spaces 
–  all other site specific occupational health and safety (OH&S) procedures 

 
 

MACHINE 

 

 

■ 

Carry out all prestart operations as per site and machine OEM procedures. 

■ 

Ensure  the  machine  is  safely  isolated  during  installation  and  testing  to  protect  the  machine  and  other 
equipment in the area. 

■ 

Do not operate any machine with a known fault and report all findings to the supervisor in writing. 

■ 

Test and operate machine as per machine OEM and site procedures. 

■ 

Read and understand machine and site specific operational and testing instructions. 

 
 

PRODUCT 

 
Before  applying  power  to  the  equipment,  the  user/repairer/  installer  must  read  all  product  instructions.  If  in 
doubt, seek assistance. 
 

■ 

Ensure electrical connections are made as per RCT’s recommendations. Test circuits prior to connecting 
power to any component. 

■ 

The equipment contains no user serviceable parts inside. Return the unit to RCT for repairs. 

■ 

Retain product and installation instructions for future use. 

■ 

Ensure that RCT’s recommended service procedures are included in the machine’s service routine. 

■ 

Observe all machine, site and RCT product warnings. 

■ 

Follow all machine, site and RCT product operating procedures at all time. 

 
The application of safety should not be limited to the above recommendations.

  

 

 

 

Summary of Contents for 11377

Page 1: ...PRODUCT MANUAL PARK BRAKE WARNING SYSTEM 12 24 VOLTS Part No 11377 11386 11387 ...

Page 2: ...t 5 RCT provides the document to you on an as is basis RCT is not required to provide any updates to this version of the document RCT may make any change amendment or modification to the contents in this document without notice to you 6 RCT takes a best endeavour basis to ensure that the contents in this document are accurate complete and reliable RCT does not warrant that the document will contin...

Page 3: ...ION 6 INSTALLATION INSTRUCTIONS 6 WIRING CONNECTIONS 6 EXTERNAL WIRING DIAGRAM 8 LOOM DIAGRAM 474s 8 EXTERNAL WIRING DIAGRAM 474u 9 CALIBRATION 10 SERVICE INFORMATION 10 SERVICE SCHEDULE 10 SERVICE PROCEDURE 10 PARTS LIST 10 11386 KIT PARK BRAKE WARNING 10 11387 KIT PARK BRAKE WARNING WITH ONE SWITCH AND NO OVERRIDE 11 TECHNICAL SPECIFICATIONS 11 COMPLIANCE AND STANDARDS 12 TROUBLESHOOTING 12 GLOS...

Page 4: ... protect the machine and other equipment in the area Do not operate any machine with a known fault and report all findings to the supervisor in writing Test and operate machine as per machine OEM and site procedures Read and understand machine and site specific operational and testing instructions PRODUCT Before applying power to the equipment the user repairer installer must read all product inst...

Page 5: ...oltage 12 to 24 volts Compact and robust design Environmentally sealed IP65 Audio and visual indicators Door sensing Park brake sensing Self test outputs at startup Customised circuitry Override switch Protects personnel working on and near machine Helps prevent unattended machine run away accidents OPERATION AND USE When the park brake warning system is first powered up the alarms will self test ...

Page 6: ...rom heat and abrasion and any other excess damage that may occur with extended vehicle operation When securing the wiring to the OEM wiring ensure that the loom is away from moving vehicle parts which could lead to loom damage 3 Mount the LED on the instrument panel in the cabin clear view of the operator WIRING CONNECTIONS NO COLOUR FUNCTIONS DESCRIPTION 1 Red Ignition Input Keyed override switch...

Page 7: ... Pin 2 Pin 2 Black Pin 3 Pin 10 White Pin 4 Pin 3 Green Pin 5 Pin 6 Blue Pin 6 Pin 7 Blue Pin 7 Pin 8 Grey Pin 8 Not connected All other pins on the 12 pin connector are not connected and should be sealed using the blocking contacts The following parts are required when upgrading the old control unit PART NO DESCRIPTION QTY 2022 12 socket connector supplied separately 1 1959 Lock wedge 12 socket s...

Page 8: ... D E F G H B A C D E F G H 1 2 3 4 5 6 7 8 9 10 11 12 A4 COPYRIGHT ALL RIGHTS RESERVED This drawing is the property of REMOTE CONTROL TECHNOLOGIES PTY LTD RCT and is not to be copied or used in whole or in part for any purpose without the express authority of RCT The drawing is to be returned to RCT on demand PARK BRAKE WARNING LOOM LOOM CONFIGURATION www rct net au UNCONTROLLED DOCUMENT REV 0 DWG...

Page 9: ... net au N12596 1 2 3 4 5 6 7 8 9 10 11 12 B A C D E F G H B A C D E F G H 1 2 3 4 5 6 7 8 9 10 11 12 A4 COPYRIGHT ALL RIGHTS RESERVED This drawing is the property of REMOTE CONTROL TECHNOLOGIES PTY LTD RCT and is not to be copied or used in whole or in part for any purpose without the express authority of RCT The drawing is to be returned to RCT on demand PARK BRAKE WARNING SYSTEM EXTERNA WIRING w...

Page 10: ...ual for instructions on the operation of each function and checking the controller for maintenance or repairs that may be required to keep it functional and operational b For any problems found when testing refer to the Troubleshooting section of this manual PARTS LIST 11386 KIT PARK BRAKE WARNING PART NO DESCRIPTION QUANTITY INCLUDED PARTS SUGGESTED SPARES 6812 Proximity Switches 2 1 11377 Contro...

Page 11: ...7 1 5343 System Override Label 3543 Key Switch Head Stay Put L H 5510 Switch Body with 1 x N C Contact TECHNICAL SPECIFICATIONS Dimensions control unit only Length 119 mm Width 80 mm Height Depth 65 mm Dimensions boxed for freight Length 300 mm Width 200 mm Height Depth 180 mm Weight control unit only 255 g Weight including harness packaging for freight 2 kg Input nominal voltage 12 to 24 V DC Min...

Page 12: ...s Emissions for Residential Commercial and Light Industrial Environments EU IEC 61000 6 1 2005 Electromagnetic Compatibility EMC Part 6 1 Generic Standards Immunity for Residential Commercial and Light Industrial Environments IEC 61000 6 3 2006 A1 2010 Electromagnetic Compatibility EMC Part 6 3 Generic Standards Emissions for Residential Commercial and Light Industrial Environments RoHS 2 Directiv...

Page 13: ...r DC Direct Current PLC Programmable Logic Controller E G For example POT Potentiometer ETR Energised To Run PPM Pulses Per Metre ETS Energised To Stop PWM Pulse Width Modulation ESD Engine Shutdown PWR Power FET Field Effect Transistor Rev Revision GND Ground RF Radio Frequency H Hours RH Relative Humidity HEX Hexadecimal Numbering System RPM Revolutions per minute ID Identity RX Receiver i e Tha...

Page 14: ...14 16 M0701 docx Rev 1 5 Modified on 26 03 2021 Remote Control Technologies Pty Ltd NOTES ...

Page 15: ...M0701 docx Rev 1 5 Modified on 26 03 2021 Remote Control Technologies Pty Ltd 15 16 NOTES ...

Page 16: ...Discover more www rct global com sales rct global com AUSTRALIA 61 0 8 9353 6577 AFRICA 27 0 83 292 4246 CANADA 1 705 590 4001 RUSSIA CIS 7 910 411 11 74 SOUTH AMERICA 56 3 5229 9409 USA 1 801 938 9214 ...

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