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M0030.docx  |  Rev 1.8  |  Modified on 14/06/2019  |  © Remote Control Technologies Pty Ltd

 

 

ETR External Wiring Diagram (478i) 

If the control unit is installed on a machine that has an EPS control unit or if an 11450 idle timer control unit is 
already installed, then follow the ETR circuit wiring as specified below: 

 

Figure 3  Drawing 478i – ETR external wiring diagram 

 

RD-4

OR-4

PU-4

BK-4

BK-4

YL/BU-4

PU-4

OR-4

EPS

(3565)(3747)
(9200)(9301)

FIRE CONTROL

(5884)

1

2

3

4

5

6

7

8

9

10

11

12

AUX CONTROL

1

2

1

2

OR-4

YL/BU-4

OR

BR

PU

YL

1

2

3

4

1

2

3

4

YL/BU-4

R

C

S

B

PU-4

PU-4

RD-4

RD-4

IDLE TIMER CONTROLLER

(11450)

1

2

3

4

5

6

7

8

9

10

11

12

IDLE TIMER

11450

AUX CONTROL

PU-4

YL/BU-4

OR-4

RD-4

BK-4

1

2

3

4

5

6

7

8

!

www.rct.net.au

N12596

1 SHOT O'RIDE

SHUTDOWN

BYPASS

POWER ON /
CYLINDER PRESSURE OK

SYSTEM FAULT /
CYLINDER PRESSURE LOW

SYSTEM DISCHARGE /
ENGINE SHUTDOWN

WARNING
WHEN FIRE UNIT IS ACTIVATED
SIREN WILL OPERATE AND ENGINE WILL
SHUT DOWN AFTER TIME DELAY

PANEL

TEST

FIRE STATUS PANEL

SYSTEM

TEST

WARNING

Machine may return to idle

or shutdown on fault

PROTECTION SYSTEMS

COOLANT LEVEL

OIL PRESSURE

ENGINE TEMP

OIL LEVEL

AUX OUTPUT

SEE NOTE 1

OR-4

YL/BU-4

OR

BR

PU

YL

T

O M

A

CHI

NE

1

2

3

4

1

2

3

4

R

C

S

B

PU-4

RD-4

RD-4

8

7

6

5

4

3

2

1

A

B

C

D

E

F

G

H

I

J

K

L

A

B

C

D

E

F

G

H

I

J

K

L

8

7

6

5

4

3

2

1

A4

COPYRIGHT - ALL RIGHTS RESERVED
This  drawing  is  the  property  of  REMOTE
CONTROL  TECHNOLOGIES PTY  LTD  (RCT),
and  is  not  to  be  copied  or  used  in  whole  or  in
part  for  any  purpose  without  the  express
authority of RCT. The drawing is to be returned
to RCT, on demand.

ENERGISED TO RUN

(ETR) IDLE TIMER

(11450)/EPS/FIRE

CONTROLLER

CIRCUIT TO SUIT

CATERPILLAR

MACHINES

EXTERNAL WIRING

www.rct.net.au

UNCONTROLLED DOCUMENT

REV

1

DWG No

478i

STATUS

NTS

SCALE

Released

SHEET

1 of 1

BY

EY

DRN

CW

DATE 21/05/13

APPD DAS

DATE 21/05/13

STOCK
CODE

----

PART
NO

----

3rd ANGLE

PROJECTION

ALL DIMENSIONS IN MILLIMETERS

NOTE 1. FOR OFF HIGHWAY TRUCKS (OHT) AND OTHER MACHINES 

THAT USE THE C TERMINAL OF THE IGNITION SWITCH;

ENSURE THAT BOTH "AUX CONTROL" WIRES FROM THE
CONTROLLERS ARE CONNECTED AS SHOWN. NOTE THAT THE
C TERMINAL IS DISCONNECTED FROM THE KEY SWITCH

WHEN AUX CONTROL WIRE IS USED AS SHOWN BELOW.

NOTE 2. WHERE THE YELLOW / BLUE AND ORANGE WIRES JOIN, 

USE A 2 PIN DEUTSCH PLUG TO MAKE THIS CONNECTION.

NOTE 3. THE IGNITION SWITCH CONNECTIONS ARE MADE BY USING 

DEUTSCH PLUGS TO INTERFACE DIRECTLY INTO THE 
CATERPILLAR IGNITION SWITCH CONNECTOR PLUG.

NOTE 4. THE IDLE TIMER, EPS AND FIRE CONTROLLER MUST BE

CONNECTED IN THE ORDER AS SHOWN, TO FACILITATE 
CORRECT SHUTDOWN PRIORITY SEQUENCE.

NOTE 5. A DIODE IS INSTALLED AS INDICATED WHEN AN EPS 

SYSTEM IS INSTALLED.

THE FIRE CONTROLLER RED WIRE CAN BE CONNECTED TO THE
ORANGE WIRE OF THE PRESSURE SWITCH TERMINAL TO AVOID THE

FIRE CONTROLLER TIMING OUT AFTER SIX (6) SECONDS WHEN THE
IGNITION IS SWITCHED OFF.

REV ZONE

DESCRIPTION

BY

DATE

1

L1-J7,

H5

Reordered wires,

removed glands and
wiring from EPS and

replaced 7650 with 5884,

MT

16/12/14

Summary of Contents for 5884

Page 1: ...PRODUCT MANUAL FIRE SYSTEM STATUS PANEL Part No 5884 ...

Page 2: ...or infringements upon the rights of third parties that may result from its use All examples and diagrams shown in this manual are intended only as an aid to understanding the text not to guarantee operation RCT will accept no responsibility for actual use of the product based on these illustrative examples Please contact your nearest RCT branch for more information concerning applications in life ...

Page 3: ... 6 Operation and Use 7 Installation Guide 8 Wiring Connections 8 Diagrams 9 External Wiring Diagram 300o 9 ETR External Wiring Diagram 478i 10 Calibration 11 Calibration CAL Mode 11 No Extension Mode 11 Service Information 11 Service Schedule 11 Service Procedure 11 Parts List 12 Technical Specifications 12 Compliance and Standards 12 Troubleshooting 13 Glossary 14 Warranty 14 Revision History 15 ...

Page 4: ...rol Technologies Pty Ltd Table of Figures Figure 1 Muirhead Fire System Status panel part number 5884 6 Figure 2 Drawing 300o External wiring diagram 9 Figure 3 Drawing 478i ETR external wiring diagram 10 Figure 4 Flowchart FC0025 Troubleshooting flowchart 13 ...

Page 5: ...o protect the machine and other equipment in the area Do not operate any machine with a known fault and report all findings to the supervisor in writing Test and operate machine as per machine OEM and site procedures Read and understand machine and site specific operational and testing instructions Product Before applying power to the equipment the user repairer installer must read all product ins...

Page 6: ...d indicated by the alarm switching from continuous to pulsing The ETR output deactivates whilst the auxiliary output activates The red alert indicator flashes when the override is activated 4 Panel Test 1 Shot Override When the cylinder pressure is correct the panel test button acts as a test button When the button is pressed the system will simulate that the fire system has been set off When the ...

Page 7: ...he cylinder pressure is discharged input 2 open a timing cycle is initiated At the end of the time period default setting of six seconds the alarm pulses for two seconds and then the ignition ETR output is turned off The shutdown delay may be adjusted to 15 or 20 seconds If the panel test button is pressed during the six second cycle the time delay period is extended by 20 seconds The red alert in...

Page 8: ...e cylinder loses pressure indicating cylinder pressure discharge red alert indicator 4 Orange Input 3 Ignition input 5 Purple Output 2 Aux output operates opposite to ignition output 1 A continuous 6 Green Output 3 Fault alarm 1 A continuous 7 Yellow Blue Output 1 ETR ignition output for run solenoid 5 A continuous 8 Red Battery VE Power 8 to 35 V When upgrading from the old 7650 control unit refe...

Page 9: ... 1 2 3 4 5 6 7 8 9 10 11 12 B A C D E F G H B A C D E F G H 1 2 3 4 5 6 7 8 9 10 11 12 A4 COPYRIGHT ALL RIGHTS RESERVED This drawing is the property of REMOTE CONTROL TECHNOLOGIES PTY LTD RCT and is not to be copied or used in whole or in part for any purpose without the express authority of RCT The drawing is to be returned to RCT on demand FIRE SYSTEM STATUS PANEL EXTERNAL WIRING www rct net au ...

Page 10: ...L TECHNOLOGIES PTY LTD RCT and is not to be copied or used in whole or in part for any purpose without the express authority of RCT The drawing is to be returned to RCT on demand ENERGISED TO RUN ETR IDLE TIMER 11450 EPS FIRE CONTROLLER CIRCUIT TO SUIT CATERPILLAR MACHINES EXTERNAL WIRING www rct net au UNCONTROLLED DOCUMENT REV 1 DWG No 478i STATUS NTS SCALE Released SHEET 1 of 1 BY EY DRN CW DAT...

Page 11: ...bration mode for more than 10 seconds and then release it You should now be in NO EXTEND mode denoted by the flashing alert indicator a Green Flashing 6 seconds no extend b Amber Flashing 15 seconds no extend c Red Flashing 20 seconds no extend 2 Activate and release the panel test button to change the periods required Turn off the power to the control unit when complete to save settings Note Sele...

Page 12: ...ve Note 1 Once the system test has been completed turn the key switch off and ensure all wiring is reconnected to the original position Refer to the external wiring diagram in this manual 2 Once the following has been completed a system has been discharged or b a discharged test has been carried out AND the ETR output has switched off shutting down the machine then the battery power to the unit mu...

Page 13: ...M0030 docx Rev 1 8 Modified on 14 06 2019 Remote Control Technologies Pty Ltd 13 16 Troubleshooting Figure 4 Flowchart FC0025 Troubleshooting flowchart ...

Page 14: ...ogrammable Logic Controller ETS Energised To Stop POT Potentiometer ESD Engine Shutdown PPM Pulses Per Metre FET Field Effect Transistor PWM Pulse Width Modulation GND Ground PWR Power H Hours Rev Revision HEX Hexadecimal Numbering System RF Radio Frequency ID Identity RH Relative Humidity i e That is rpm Revolutions per minute In Input RX Receiver IP Ingress Protection RS232 Recommended Standard ...

Page 15: ...tion 1 3 05 05 2014 DH Updated Installation Instructions section 1 4 06 01 2015 MT Updated Parts List section 1 5 25 09 2015 CamB Revised manual and updated to new format 1 6 12 10 2015 DH Updated terminology throughout Control unit replaced controller panel and fire unit Panel test button replaced test switch shutdown test delay extension and delay extension 1 7 19 06 2018 JB Updated Technical Sp...

Page 16: ...Discover more www rct global com sales rct global com AUSTRALIA 61 0 8 9353 6577 AFRICA 27 0 83 292 4246 CANADA 1 705 590 4001 RUSSIA CIS 7 910 411 11 74 SOUTH AMERICA 56 9 3417 0004 USA 1 801 938 9214 ...

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